ENGINE FAMILY SPECIFICATION BOSCH COMMON RAIL Euro 4

4HT / 4HP / 4HR / 4HN (DW12BTED4 2.2 HDi) Diesel Injector
Cross-Reference & Technical Specs

Authoritative technical specifications, verified Bosch part numbers, control valve stamping codes, nozzle spray orifices, and hold-down tightening torque for the 4HT / 4HP / 4HR / 4HN (DW12BTED4 2.2 HDi) diesel engine family.

Primary OEM BOSCH
Control Valve F00VC01338
Nozzle Code DSLA144P1565
Peak Pressure 1600 bar
Hold-Down Torque 20 Nm
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All Verified Part Numbers for 4HT / 4HP / 4HR / 4HN (DW12BTED4 2.2 HDi)

The following 1 common-rail injector assembly is calibrated for this engine family. Click the SKU to view individual test bench flow curves, sister cross-references, and vehicle applications.

Part Number (SKU) Primary OE Reference Control Valve Nozzle Code
0445110240 → 1980 J4, 1980 F00VC01338 DSLA144P1565
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Verified Vehicle Compatibility

Make / Manufacturer Vehicle Model & Platform Engine Specification Model Years
Peugeot 407 / 607 / 807 2.2 HDi Biturbo 125kW DW12BTED4 (4HT/4HP) 2006-2011
Citroen C5 II / C5 III / C6 / C8 2.2 HDi 125kW DW12BTED4 (4HT/4HP) 2006-2012
Fiat Ulysse 2.2 Multijet Biturbo 4HT (DW12BTED4) 2008-2011
Lancia Phedra 2.2 JTD Biturbo 4HT (DW12BTED4) 2008-2010
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Installation, Tightening Torque & Re-torque Protocol

Strict torque compliance is mandatory on 4HT / 4HP / 4HR / 4HN (DW12BTED4 2.2 HDi) common-rail cylinder heads. Over-torquing stretches the injector body or strips the head clamping threads, while under-torquing allows combustion blow-by past the copper sealing washer:

🔧 Recommended Assembly Torques:
  • Hold-down clamp bolt: 20 Nm (cold state). Always clean the cylinder head recess with an injector seat reamer.
  • High-pressure rail flare nut: 25–30 N·m using a dedicated 17 mm line wrench.
  • Return leak-off banjo bolt: 9–12 N·m with fresh copper washers on both sides of the banjo union.
⚠️ ECU IMA Coding Requirement:

After fitting replacement injectors on 4HT / 4HP / 4HR / 4HN (DW12BTED4 2.2 HDi), generate or program the cylinder-specific IMA calibration code into the engine ECU using an OEM-level scan tool (Bosch KTS, Renault CLIP, or VAG-COM) to prevent cylinder power imbalance and rough idle.

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Technical Diagnostics FAQ for 4HT / 4HP / 4HR / 4HN (DW12BTED4 2.2 HDi)

What DTC fault codes indicate a failing injector on 4HT / 4HP / 4HR / 4HN (DW12BTED4 2.2 HDi)?

The most frequent fault codes are P0201 through P0204 (Injector Circuit Malfunction on Cylinders 1–4), P2146/P2149 (Injector Group Supply Voltage Error), and P0087 (Fuel Rail Pressure Low due to excessive internal leak-off). Measure solenoid coil resistance across the pins (0.5–1.5 Ω) and perform a graduated-bottle dynamic leak-back test to pinpoint the leaking cylinder.

Can sister SKUs within the 4HT / 4HP / 4HR / 4HN (DW12BTED4 2.2 HDi) family be interchanged?

Not unless explicitly confirmed on the vehicle build plate. While sister SKUs share the same physical outer envelope and F00VC01338 control valve, they differ in nozzle spray orifice angle and factory IMA flow calibration. Mixing sister SKUs on the same engine block can trigger rough idle, elevated exhaust gas temperatures (EGT), and MOT emissions failure.