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HITACHI

12641847

Все характеристики
SolenoidHitachi High Pressure Direct Injection PumpEuro 5625

HITACHI 12641847 ТНВД для GM 2.0T LTG Cadillac ATS-L Buick

Справочные данные форсунки Common Rail Bosch 12641847 · OEM 12641847, 12639694, 12633492, 12608371, 12634491 · Применение GM 2.0L Ecotec Turbo SIDI (LTG / LSY Tripower / LHU)
НОМЕР OE12641847, 12639694, 12633492, 12608371, 12634491
КЛАПАН-МУЛЬТИПЛИКАТОРIntegrated Solenoid Fuel Pressure Regulator
РАСПЫЛИТЕЛЬ-
ДАВЛЕНИЕ В РАМПЕ150 bar
ЭКОСТАНДАРТEuro 5 / Euro 6 / EPA Tier 2 Bin 5
ГАРАНТИЯ12 мес.
01

Обзор детали

ВАЖНО ДЛЯ СТОТребуется прописка кода IMA / адаптация ЭБУ

После замены данной форсунки необходимо прописать 6-8-значный код калибровки (код IMA / QR) в ЭБУ двигателя (с помощью Bosch KTS, Lexia/Diagbox или аналогичного сканера) для выравнивания цикловой подачи по цилиндрам и предотвращения ошибок пропусков воспламенения DTC P0300.

The Hitachi 12641847 (GM OE 12639694 / 12633492) is the original equipment high-pressure mechanical fuel pump (HPFP) fitted to General Motors 2.0L Turbo Ecotec (LTG) and 3.6L V6 engines. Driven directly by a specialized intake camshaft tri-lobe via a roller follower, this pump elevates low-pressure tank fuel (5.5 bar / 80 psi) to continuous direct-injection rail pressures up to 150 bar (2175 psi). Widely installed on performance and luxury applications including the Cadillac ATS/ATS-L, CTS, CT6, Buick Regal GS, Envision 28T, and Chevrolet Camaro, it features an ECM-modulated fuel rail pressure regulator valve that delivers on-demand volumetric flow. Failure of this pump results in engine hesitations under wide-open throttle, extended crank times, low rail pressure DTC P0087, and rich fuel trim code P0172 from fuel-contaminated engine oil.

Перед заказом

ROLLER FOLLOWER INSPECTION & OIL DILUTION WARNING: Always inspect the camshaft roller follower (GM 12642287) whenever replacing the high-pressure pump. A worn or seizing roller follower scores the camshaft drive lobe, generating fine metal shavings that circulate into the VVT solenoids. Furthermore, an internally leaking pump plunger vents raw gasoline past the shaft seal directly into the cylinder head valvetrain, diluting engine oil, causing elevated oil dipstick levels, and setting false rich codes (P0172) via crankcase fumes.

Источники данных: сервисная документация OEM, каталоги производителей и практическая база данных по ремонту.
02

Совместимые форсунки

Основной номер
Номер OEM
03

Применяемость к авто и двигателям

АвтомобильДвигательГоды выпуска
Cadillac ATS / ATS-L 2.0TGM 2.0L Ecotec Turbo SIDI (LTG / LSY Tripower / LHU)2013-2019
Buick Regal GS / Regal 2.0TGM 2.0L Ecotec Turbo SIDI (LTG / LSY Tripower / LHU)2014-2020
Buick Envision 28T AWDGM 2.0L Ecotec Turbo SIDI (LTG / LSY Tripower / LHU)2015-2020
Chevrolet Camaro 2.0TGM 2.0L Ecotec Turbo SIDI (LTG / LSY Tripower / LHU)2016-2020
04

Технические характеристики

ПараметрЗначение
Pump GenerationHitachi Radial Plunger High Pressure Mechanical Fuel Pump
Operating Rail PressureОсн. параметр
Cam Drive TypeIntake Camshaft Auxiliary Tri-Lobe via Roller Follower
Roller Follower Part NumberGM OE 12642287 (Inspect for pitting or flat spots)
Solenoid Metering ValvePulse-Width Modulated Normally-Open Valve
Pump Flange Mounting Torque10 N·m (M6 Bolts, alternating two-step torque)
High Pressure Line Flare Nut Torque30 N·m (18mm flare nut, counter-held body)
Tightening Torque30 N·m
Момент затяжки прижимной скобы10 N·m
Default Safety Pressure ModeMechanical bypass ~5.5 bar low pressure feed
Рабочее давлениеОсн. параметр

Совместимый ТНВД (Топливный контур в сборе)

Работает в одном контуре Common Rail высокого давления. При падении давления (P0087) проверьте подачу насоса перед заменой форсунок.

BOSCHТочное соответствие двигателя и шасси
12698552
High Pressure Injection System • 350 bar
🚙 Engine Code LHU
Технические характеристики и распиновка
05

Рекомендации по установке

Необходимый инструмент: 18mm line wrench and open-end wrench for counter-holding fuel pipe fittings, Torque wrench calibrated for 10-30 N·m range, 10mm socket and ratchet with extension, Clean engine oil or assembly lube for the roller follower and pump O-ring, Shop rags and safety glasses for high-pressure fuel release

  1. Disconnect the vehicle negative battery cable and pull the fuel pump fuse; crank engine for 5 seconds to depressurize low-pressure lines.
  2. Wrap the high-pressure fuel line fitting in absorbent shop towels and slowly crack the 18mm flare nut to release residual 150-bar rail pressure.
  3. Disconnect the wiring harness connector from the pump pressure regulator solenoid.
  4. Disconnect the quick-connect low-pressure fuel supply hose from the pump inlet nipple.
  5. Remove the two 10mm pump mounting bolts evenly in half-turn increments to relieve spring tension from the camshaft lobe.
  6. Extract the pump and immediately inspect the roller follower (GM 12642287) in the cylinder head bore. Check for free roller rotation and surface pitting; replace if scored.
  7. Clean the mounting bore surface and lubricate the new pump O-ring seal with clean engine oil.
  8. Position the engine camshaft at base circle (lowest lobe lift) so the pump spring does not bind upon installation.
  9. Seat the pump into the bore and thread the two mounting bolts finger-tight. Tighten bolts alternately in steps until torqued to 10 N·m.
  10. Thread the high-pressure steel pipe flare nut by hand to prevent cross-threading; counter-hold the pump body adapter with an open-end wrench and torque flare nut to 30 N·m.
  11. Reconnect low-pressure quick-connect hose and wiring connector; prime fuel system by cycling ignition, and inspect for leaks before starting.
Рекомендации и предупреждения:
  • Camshaft Base Circle Positioning: Before bolting the new pump down, bump the engine so the camshaft lobe is at its lowest position. Attempting to bolt the pump down against peak lobe lift cross-threads aluminum threads in the cylinder head and damages the pump flange.
  • Flare Nut Counter-Holding Mandate: Always use a backup wrench on the pump body hex fitting when torquing the 18mm flare line nut to 30 N·m. Failure to counter-hold loosens the factory factory-torqued pump fitting, causing severe fuel leaks.
  • Mandatory Oil & Filter Change: If replacing the pump due to an internal seal rupture, you MUST change the engine oil and filter immediately. Gasoline-diluted oil destroys main bearings and turbocharger thrust washers within hundreds of miles.
06

Часто задаваемые вопросы

QWhat diagnostic trouble codes indicate a failing 12641847 HPFP on GM 2.0T LTG engines?

The most frequent DTC is P0087 (Fuel Rail Pressure Too Low), triggering engine limp mode under acceleration. Crucially, a ruptured internal pump seal also triggers P0172 (Fuel Trim System Too Rich) because gasoline seeps into the crankcase, causing PCV vapors to saturate the intake with unmetered fuel vapor.

QWhy does my engine oil smell strongly like gasoline on my Cadillac ATS or Buick Regal?

On GM 2.0T LTG engines, the high-pressure fuel pump is mounted directly to the cylinder head valvetrain cover. When the internal plunger shaft seal degrades, high-pressure gasoline bleeds directly into the engine oil cavity. If your oil dipstick reads overfilled and smells like gasoline, the HPFP has suffered an internal diaphragm seal failure.

QDo I need to replace the camshaft roller follower when installing a new HPFP?

Yes, standard ASE practice dictates inspecting the roller follower (GM 12642287) every time the pump is unbolted. If the internal needle bearings seize or develop flat spots, the roller scores the intake camshaft lobe, requiring expensive camshaft replacement.

QCan a bad GM 2.0T HPFP cause a cold-start extended crank of 5 to 8 seconds?

Yes. When the pump internal check valve fails, fuel rail pressure bleeds off completely while parked. Upon cranking, the starter must spin the engine until the mechanical pump rebuilds 40-50 bar of rail pressure before the ECM permits the injectors to fire.

QSay this to the shop: How do I confirm the pump is bad instead of the low-pressure tank pump?

Ask the technician: 'Please hook up a scan tool and compare Low Fuel Pressure Desired versus Actual, and High Fuel Pressure Desired versus Actual under full boost. If low pressure stays steady at 5.5 bar (80 psi) while rail pressure drops from desired 150 bar down to 40 bar with P0087, we know the in-tank pump is healthy and the mechanical HPFP has failed.'

07

Коды неисправностей (DTC) и протоколы диагностики

Основные диагностические коды неисправностей (DTC), возникающие при износе, замыкании цепи или отклонении калибровки данной форсунки Common Rail:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

08

Кросс-номера и совместимость

Смежные артикулы, модификации одной платформы и известные ограничения совместимости.

Технические протоколы диагностики и обслуживания

Проверенные сервисные процедуры, пороговые значения тестов и регламенты для данного узла.

ПРАКТИЧЕСКАЯ ДИАГНОСТИКА ТНВД

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Диагностика дозирующего клапана ТНВД IMV SCV & P0088

Диагностика клапана дозирования топлива IMV / SCV / MPROP: нормально открытый vs закрытый, сопротивление катушки, ШИМ и коды ошибок P0088 / P0089.

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Диагностика ошибки P0087: низкое давление в топливной рампе

Пошаговый протокол диагностики кода неисправности OBD-II P0087 (слишком низкое давление в топливной рампе). 5-этапный алгоритм поиска неисправностей: тест на слив в обратку, проверка клапанов SCV и PRV, дефектовка ТНВД.

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Руководство по проверке клапана ограничения давления Common Rail (DBV/PRV). Причины незапуска на горячую, падение давления P0087 и замер слива в обратку.

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