ENGINE FAMILY SPECIFICATION Volkswagen / BOSCH COMMON RAIL Euro 5

EA189 (2.0 BiTDI CFCA) Diesel Injector
Cross-Reference & Technical Specs

Authoritative technical specifications, verified Bosch part numbers, control valve stamping codes, nozzle spray orifices, and hold-down tightening torque for the EA189 (2.0 BiTDI CFCA) diesel engine family.

Primary OEM Volkswagen / BOSCH
Control Valve F00VC01359
Nozzle Code DLLA153P2210
Peak Pressure 1800 bar
Hold-Down Torque 8 Nm + 90°
01

All Verified Part Numbers for EA189 (2.0 BiTDI CFCA)

The following 1 common-rail injector assembly is calibrated for this engine family. Click the SKU to view individual test bench flow curves, sister cross-references, and vehicle applications.

Part Number (SKU) Primary OE Reference Control Valve Nozzle Code
0445110429 → 03L130277A, 03L130277C, 0986435226 F00VC01359 DLLA153P2210
02

Verified Vehicle Compatibility

Make / Manufacturer Vehicle Model & Platform Engine Specification Model Years
Volkswagen Transporter T5.1 / T6 / Caravelle / Multivan 2.0 BiTDI CFCA Biturbo 180hp 2009-2016
Volkswagen Amarok 2.0 BiTDI CFCA / CSHA 180hp 2010-2016
Volkswagen Crafter 2.0 BiTDI CKUB / CSNA 163hp 2011-2016
03

Installation, Tightening Torque & Re-torque Protocol

Strict torque compliance is mandatory on EA189 (2.0 BiTDI CFCA) common-rail cylinder heads. Over-torquing stretches the injector body or strips the head clamping threads, while under-torquing allows combustion blow-by past the copper sealing washer:

🔧 Recommended Assembly Torques:
  • Hold-down clamp bolt: 8 Nm + 90° (cold state). Always clean the cylinder head recess with an injector seat reamer.
  • High-pressure rail flare nut: 25–30 N·m using a dedicated 17 mm line wrench.
  • Return leak-off banjo bolt: 9–12 N·m with fresh copper washers on both sides of the banjo union.
⚠️ ECU IMA Coding Requirement:

After fitting replacement injectors on EA189 (2.0 BiTDI CFCA), generate or program the cylinder-specific IMA calibration code into the engine ECU using an OEM-level scan tool (Bosch KTS, Renault CLIP, or VAG-COM) to prevent cylinder power imbalance and rough idle.

04

Technical Diagnostics FAQ for EA189 (2.0 BiTDI CFCA)

What DTC fault codes indicate a failing injector on EA189 (2.0 BiTDI CFCA)?

The most frequent fault codes are P0201 through P0204 (Injector Circuit Malfunction on Cylinders 1–4), P2146/P2149 (Injector Group Supply Voltage Error), and P0087 (Fuel Rail Pressure Low due to excessive internal leak-off). Measure solenoid coil resistance across the pins (0.5–1.5 Ω) and perform a graduated-bottle dynamic leak-back test to pinpoint the leaking cylinder.

Can sister SKUs within the EA189 (2.0 BiTDI CFCA) family be interchanged?

Not unless explicitly confirmed on the vehicle build plate. While sister SKUs share the same physical outer envelope and F00VC01359 control valve, they differ in nozzle spray orifice angle and factory IMA flow calibration. Mixing sister SKUs on the same engine block can trigger rough idle, elevated exhaust gas temperatures (EGT), and MOT emissions failure.