ENGINE FAMILY SPECIFICATION BOSCH COMMON RAIL Euro 3

G9U 720/724/630/650/730/750/760 (2.5 dCi/DTi) Diesel Injector
Cross-Reference & Technical Specs

Authoritative technical specifications, verified Bosch part numbers, control valve stamping codes, nozzle spray orifices, and hold-down tightening torque for the G9U 720/724/630/650/730/750/760 (2.5 dCi/DTi) diesel engine family.

Primary OEM BOSCH
Control Valve F00VC01022
Nozzle Code 0433175318 (OE stamping 0 433 175 318)
Peak Pressure 1600 bar peak rail pressure
Hold-Down Torque 30 N m
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All Verified Part Numbers for G9U 720/724/630/650/730/750/760 (2.5 dCi/DTi)

The following 1 common-rail injector assembly is calibrated for this engine family. Click the SKU to view individual test bench flow curves, sister cross-references, and vehicle applications.

Part Number (SKU) Primary OE Reference Control Valve Nozzle Code
0445110087 → Renault 8200 094 F00VC01022 0433175318 (OE stamping 0 433 175 318)
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Verified Vehicle Compatibility

Make / Manufacturer Vehicle Model & Platform Engine Specification Model Years
Renault Trafic II 2.5 dCi G9U 730 (73 kW / 99 hp) and G9U 760 (88-99 kW / 120-135 hp) 2003-2006
Renault Master II 2.5 dCi G9U 730 / G9U 760 - 73-110 kW / 100-150 hp 2003-2010
Opel Vivaro 2.5 DTI G9U 730 (73 kW) - badge as 2.5 DTI 2003-2006
Opel Movano 2.5 DTI G9U 730 / G9U 760 - 73-99 kW 2003-2010
Nissan Primastar 2.5 dCi G9U 760 (88-99 kW) - badge as 2.5 dCi 2003-2006
Vauxhall Vivaro 2.5 DTI G9U 730 (73 kW) - Opel rebadged 2003-2006
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Installation, Tightening Torque & Re-torque Protocol

Strict torque compliance is mandatory on G9U 720/724/630/650/730/750/760 (2.5 dCi/DTi) common-rail cylinder heads. Over-torquing stretches the injector body or strips the head clamping threads, while under-torquing allows combustion blow-by past the copper sealing washer:

🔧 Recommended Assembly Torques:
  • Hold-down clamp bolt: 30 N m (cold state). Always clean the cylinder head recess with an injector seat reamer.
  • High-pressure rail flare nut: 25–30 N·m using a dedicated 17 mm line wrench.
  • Return leak-off banjo bolt: 9–12 N·m with fresh copper washers on both sides of the banjo union.
⚠️ ECU IMA Coding Requirement:

After fitting replacement injectors on G9U 720/724/630/650/730/750/760 (2.5 dCi/DTi), generate or program the cylinder-specific IMA calibration code into the engine ECU using an OEM-level scan tool (Bosch KTS, Renault CLIP, or VAG-COM) to prevent cylinder power imbalance and rough idle.

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Technical Diagnostics FAQ for G9U 720/724/630/650/730/750/760 (2.5 dCi/DTi)

What DTC fault codes indicate a failing injector on G9U 720/724/630/650/730/750/760 (2.5 dCi/DTi)?

The most frequent fault codes are P0201 through P0204 (Injector Circuit Malfunction on Cylinders 1–4), P2146/P2149 (Injector Group Supply Voltage Error), and P0087 (Fuel Rail Pressure Low due to excessive internal leak-off). Measure solenoid coil resistance across the pins (0.5–1.5 Ω) and perform a graduated-bottle dynamic leak-back test to pinpoint the leaking cylinder.

Can sister SKUs within the G9U 720/724/630/650/730/750/760 (2.5 dCi/DTi) family be interchanged?

Not unless explicitly confirmed on the vehicle build plate. While sister SKUs share the same physical outer envelope and F00VC01022 control valve, they differ in nozzle spray orifice angle and factory IMA flow calibration. Mixing sister SKUs on the same engine block can trigger rough idle, elevated exhaust gas temperatures (EGT), and MOT emissions failure.