12684225
BOSCH 12684225 Hochdruckinjektor Chevy Malibu Equinox Buick 1.5L Turbo SGE
12668393, 12692283, 0261500624, 0261500625Fast-Actuating Solenoid Multi-Hole Direct Injection Nozzle-200 barTechnische Daten
| Spezifikation | Wert |
|---|---|
| Systemtyp | Bosch HDEV5.2 Multi-Hole Direct Gasoline Fuel Injector |
| BetriebsdruckKernwert | |
| Spray Pattern | Optimized 6-orifice pattern for central combustion ignition |
| Fuel Rail Bolt Torque | 12 N·m (bracket clamping fasteners) |
| High Pressure Pipe Torque | 28 N·m Flare Nut Connection |
| Coil Resistance | 1.5 - 1.9 Ω at 20°C (Direct pulse solenoid control) |
| Typische Fehlercodes | P0300 (Random Misfire), P0301-P0304 (Cylinder Misfire), P0171 (System Lean Bank 1) |
| Workshop Precaution | Install brand-new Teflon combustion seals using EN-48266 seal expander tool |
Passende Hochdruckpumpe (Kraftstoffkreislauf-Baugruppe)
Arbeitet im selben Hochdruck-Common-Rail-Kreislauf. Bei Raildruckabfall (P0087) vor dem Injektortausch die Pumpenförderleistung prüfen.
Einbauhinweise
- [
- {
- "step": 1,
- "title": "Depressurize Fuel Rail & Remove Intake Duct",
- "instruction": "Depressurize fuel system by removing fuel pump fuse and running engine until shutdown. Disconnect battery negative cable."
- },
- {
- "step": 2,
- "title": "Disconnect Fuel Rail Wire Connectors & Retainers",
- "instruction": "Disconnect injector electrical pigtails. Disconnect fuel feed pipe (28 N·m) and remove fuel rail retaining bolts (12 N·m)."
- },
- {
- "step": 3,
- "title": "Extract Injectors & Renew Teflon Tip Seals",
- "instruction": "Carefully remove injectors from cylinder head bore using EN-47218 remover. Install new Teflon seals and size with calibration sleeve."
- },
- {
- "step": 4,
- "title": "Install Fuel Rail, Torque Bolts & Leak Check",
- "instruction": "Press injectors into cylinder head. Tighten rail bolts to 12 N·m. Torque fuel line nut to 28 N·m. Reconnect battery, prime system and inspect for leaks."
- }
- ]
Fehlercodes (DTC) & Diagnoseprotokolle
Häufige Diagnose-Fehlercodes (DTCs), die ausgelöst werden, wenn dieser Common-Rail-Injektor Verschleiß, Schaltkreisfehler oder Kalibrierungsabweichungen aufweist:
Fuel Rail / System Pressure Too Low
Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.
Injector Circuit Malfunction / Open Circuit
Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.
Cylinder Misfire & Balancing Deviation
Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.
Fuel Rail / System Pressure Too High
Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.
Technische Diagnose- & Service-Protokolle
Verifizierte Prüfverfahren, Fehlercode-Grenzwerte und Werkstatt-SOPs für diese Baugruppe.