P0380: Glühkerzen / Heizelement Stromkreis 'A' - Fehlfunktion (Hauptstromkreis)
Das Motorsteuergerät erkennt eine Unterbrechung, einen Kurzschluss oder zu geringe Stromaufnahme im Vorglüh-Hauptstromkreis oder am Glühzeitsteuergerät.
🚗 Fahrsicherheit, typische Reparaturkosten & Diagnose-Prüfung
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🚦 Fahrsicherheit & Betriebsrisiko
Sofortige mechanische Bewertung und Abschlepp-EmpfehlungGlühkerzenstromkreis gestört - Kaltstartschwierigkeiten & Rauchentwicklung
Der primäre Glühkerzenstromkreis ist ausgefallen. Bei betriebswarmem Motor läuft der Diesel normal weiter. Bei kaltem Wetter führt der Ausfall jedoch zu langem Orgeln, starkem Weißrauch und unrundem Motorlauf nach dem Start.
MECHANISCHE RISIKEN & MOTORSCHÄDEN BEI WEITERFAHRT:Hohe Belastung von Anlasser und Batterie, Kraftstoffwäsche an den Zylinderwänden durch unverbrannten Diesel und Deaktivierung der automatischen DPF-Regeneration. - 02
💰 Typisches Werkstatt-Budget
Erwartete Kostenstufen für Teileaustausch und WerkstattarbeitKleinere Wartung / Filterspülung15 € - 50 €: 50A-80A Hochstrom-Streifensicherung im Motorraum erneuern / Kontakte reinigenSensorreinigung, Kraftstofffilterwechsel, Sicherungsprüfung oder Steckerkontaktreinigung.
Ventil- / Sensor-Austausch80 € - 200 €: Satz aus 4 OE-Glühkerzen (Bosch / Beru / Denso) erneuernAustausch von Einzelkomponenten (z. B. Druckbegrenzungsventil, Zumesseinheit oder instandgesetzter Injektor).
Generalüberholung / Pumpe & Injektoren220 € - 450 €: Glühzeitsteuergerät (GPCM) / Halbleiterrelais erneuern und Kabelstrang instandsetzenÜberholung der Hochdruckpumpe, neuer OEM-Injektorsatz oder Austausch der DPF-Baugruppe.
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🧰 Schnelle Sicht- & Funktionsprüfung vor Ort
5-Minuten-Garagen-Schnellcheck ohne Spezialwerkzeug1Hochstromsicherung prüfen: Die 50A-80A Streifensicherung im Batteriekasten auf Haarrisse oder Durchbrennen kontrollieren.2Widerstandsprüfung der Glühkerzen: Stecker abziehen; Widerstand von Kerzenspitze zu Zylinderkopfmasse messen (Soll: 0,6 bis 1,2 Ohm; unendlich = defekt).3Spannung am Relais messen: Klemme 30 am Glühzeitsteuergerät muss dauerhaft Batteriespannung (>12,2 V) führen.4Auspuffqualm beim Kaltstart beobachten: Beißender weißer/grauer Rauch beim Kaltstart belegt fehlende Vorwärmung der Brennräume. - 04
🛡️ Schutz vor Fehldiagnosen (Mechanic Shield)
Gezielte Fachfragen an die Werkstatt zur Vermeidung unnötiger Teilewechsel"Bitten Sie die Werkstatt: 'Prüfen Sie zuerst die 60A-Hauptsicherung und das Relais-Ansteuersignal, bevor Sie alle Glühkerzen tauschen.'"
"Bitten Sie die Werkstatt: 'Glühkerzen nur bei heißem Motor mit Kriechöl lösen und das Abreißmoment (max. 35 Nm) strikt beachten.'"
"Bitten Sie die Werkstatt: 'Prüfen Sie, ob der Glühkerzenfehler die DPF-Regeneration blockiert, bevor Sie einen verstopften DPF diagnostizieren.'"
Technischer Hinweis: Stellen Sie diese konkreten Fragen Ihrer Werkstatt, bevor Sie teure Baugruppen freigeben:
30-Sekunden Werkstatt-Triage
- Extended cranking times, labored starting, or complete no-start condition in cold ambient weather (< 10°C / 50°F)
- Severe engine stumbling, rough idle, and violent shaking for the first 30-60 seconds following a cold start
- Puffs of thick, acrid white or grey exhaust smoke during cold starting caused by unburned raw diesel fuel droplets
- Blown high-current 50A-80A primary glow plug maxi-fuse in the main engine compartment fuse box
- Failed, stuck open, or burned copper contact plates inside the main glow plug power relay
- Open circuit or burnt copper winding inside the glow plug relay electromagnetic control coil
Connect scan tool live telemetry: compare Target Fuel Rail Pressure vs Actual Rail Pressure and log metering valve command PWM duty cycle during idle and road load.
Expensive Diagnostic Pitfall & Technical Reality
P0380 means all four/six glow plugs are burned out and must be replaced immediately, and if they snap inside the cylinder head, the cylinder head must be removed ($1,800 - $3,200).
P0380 refers to the primary power supply or control circuit of the glow plug system, NOT individual cylinder glow plugs (which trigger P0671-P0678). In the vast majority of P0380 diagnoses, the glow plugs themselves are completely good: the failure is caused by a blown 50A/60A high-amp strip fuse on the battery distribution board, oxidized contacts inside the Solid-State Glow Plug Relay (GPCM), or a corroded harness feed terminal.
Risking head removal and high-cost glow plug drilling ($1,200+) on intact plugs, when the actual fix is a $6 high-amp fuse or an $85 Beru/Hitachi glow relay module.
Häufig betroffene Motoren & Einspritzplattformen
Dieser Fehlercode betrifft vorwiegend folgende Common-Rail-Dieselplattformen. Prüfen Sie unten Ihre Motorfamilie auf Werksfehlermuster, Baugruppenteilenummern und Reparaturlinks:
Mercedes-Benz 2.1 / 3.0 CDI (OM651 / OM642)
Beru / Bosch Instant Glow System (ISS)Typisches Symptom: Glow plug coil light stays illuminated for 1 minute AFTER engine starts; rough idle for 30 seconds.
Bekanntes Werksfehlermuster: Internal aluminum bond wires in the Glow Plug Control Module (GPCM) breaking from engine heat/vibration.
A6429007801 / Beru GSE114BMW 2.0d / 3.0d (M57 / N47)
Bosch / Beru 5V-7V Low Voltage PlugsTypisches Symptom: Cold engine cranks for 5-8 seconds in winter, DPF regeneration stops triggering automatically.
Bekanntes Werksfehlermuster: Glow plug relay control box thick power feed cable corrosion and internal MOSFET transistor burnout.
12217801201 / Beru GSE102VAG 1.6 / 2.0 TDI (EA189 / CAYC / CFFB)
BorgWarner / Beru 4.4V Ceramic / Metallic Glow SystemTypisches Symptom: Flashing glow plug coil light, extended winter cranking, rough shaking for 20 seconds after cold start.
Bekanntes Werksfehlermuster: Glow plug control unit (J179) internal relay contact oxidation or 50A strip fuse in engine fuse box.
03L907281 / 04L963319AFord / PSA 1.6 TDCi / HDi (DV6ATED4 / DV6TED4)
Nagares / Cartier Pre-Heating Relay SystemTypisches Symptom: Engine cranks for 6-8 seconds in cold weather, rough stumbling idle, anti-pollution warning.
Bekanntes Werksfehlermuster: Pre-heating relay internal power contacts burning out; glow plug bridge wire corrosion.
9640469680 / 598140Diesel Glow Plug Diagnostics & Circuit Troubleshooting Guide
Workshop troubleshooting guide for diesel glow plug fault codes P0380, P0670, and P0671 to P0674. Resistance specs, GPCM relay testing, and removal torque.
Steuerstromkreis & Aktorik-Logik
1. Dynamic In-Demand Fuel Metering
The traditional glow plug circuit 'A' consists of: (1) A high-capacity 50A to 80A fusible link connected directly to battery positive; (2) A heavy-duty electromechanical glow plug relay or solid-state driver module; (3) A low-current control coil circuit triggered by an ECM low-side transistor; and (4) A high-current common busbar harness distributing current to all engine glow plugs. When the ignition is turned ON at low ambient temperatures, the ECM energizes the relay, sending 12V to the glow plugs for 2 to 10 seconds (pre-glow), drawing an initial inrush current of 60A-80A before settling to a steady-state holding current of 30A-40A.
2. Closed-Loop PID Deviation Monitoring
The ECM monitors the primary glow circuit through dedicated diagnostic feedback sense lines. When the glow relay is commanded ON, the sense line must confirm battery voltage (> 11.5V) on the busbar and verify adequate current draw. If the sense line remains near 0V when energized (blown main fuse or defective relay contacts), or if current draw is near zero due to an open harness, DTC P0380 is logged. The ECM illuminates the amber spiral glow plug warning indicator on the instrument cluster and disables active DPF regeneration cycles.
3. Diagnostic Trap: Normally Open (NO) vs Normally Closed (NC) Valves
Glow Plug Relay Default State: Glow plug relays are strictly Normally Open (NO) devices. If control voltage from the ECM is lost or the relay coil burns open, the heavy copper contacts remain apart, completely cutting electrical power to the glow plugs. While this prevents battery drain or plug burnout, it leaves the engine without starting aid in cold weather.
Elektrische & Hydraulische Prüfwerte
Schritt-für-Schritt Werkstatt-Diagnoseprotokoll
Inspect Primary High-Current Maxi-Fuse
Locate the glow plug maxi-fuse (typically 50A-80A) in the under-hood battery distribution box using the vehicle electrical diagram. Inspect the transparent fuse window and test for voltage on both fuse lugs using a 12V test light or digital multimeter. If blown, do not simply replace it; inspect the main busbar harness for a direct short circuit to the cylinder head before installing a new fuse.
Test Main Glow Plug Relay Battery Supply & Switched Output
Locate the glow plug relay. Measure voltage on the large battery feed terminal (Terminal 30); it must read full battery voltage (> 12.2V) at all times. Connect a high-current 12V test light between the relay output terminal (Terminal 87) and chassis ground. Turn the ignition to ON with a cold engine. The test light must illuminate brightly for 3 to 8 seconds. If Terminal 30 has power but Terminal 87 produces zero voltage during pre-glow, the relay is defective.
Test Relay Control Coil Circuit from ECM
Remove the relay. Measure resistance across the relay control coil pins (Terminal 85 and 86); it should read 50-90 Ω. Switch ignition ON and measure voltage on the control feed pin in the socket (must read 12V). Connect a test light across Terminals 85 and 86 and observe during key-ON; the ECM should ground the circuit for several seconds. If the ECM fails to ground the circuit, check the coolant temperature sensor input and wiring to the ECM.
Measure Individual Glow Plug Resistances In-Place
Disconnect the common busbar or harness caps from all glow plugs. With a digital multimeter on the 200 Ω scale with zeroed test leads, measure resistance between each glow plug top terminal pin and the engine cylinder head metal. Standard 12V metallic glow plugs must read between 0.6 Ω and 1.2 Ω @ 20°C. An infinite reading (OL) indicates a burned-out heating element. If multiple plugs are open, P0380 is triggered.
Dynamic Inrush Current Clamp Test
Clamp a DC current clamp (100A range) around the main power wire exiting the glow plug relay toward the engine. With a cold engine, turn the ignition ON. Observe the current waveform. On a 4-cylinder engine, you should observe an initial peak surge of 60A-80A, decaying smoothly to 30A-40A within 5 seconds. A current draw under 20A indicates that several individual glow plugs are open or the harness is corroded.
Inspect Busbar Harness for Chafing & Thermal Melting
Inspect the plastic bridge rail or flexible rubber boots clipping onto the glow plugs. Diesel engine vibration frequently causes the harness to rub against the metal fuel injection lines or intake manifold, causing intermittent short circuits to ground that blow the maxi-fuse.
Hardware-Instandsetzung & Komponenten-BOM
Cold-Start Glow Plug Pre-Heating & Post-Heating Power Control System
GSE101 / 0 522 120 701
Delivers variable PWM voltage (from 11V pre-glow down to 4.4V post-glow) to prevent ceramic plug thermal shock
Littelfuse MIDI 60A / OEM Battery Bus Fuse
Protects the heavy-gauge main glow harness from catastrophic electrical dead shorts
0 250 403 008 (Application-dependent 4.4V/7V/11V)
Generates 1,000°C tip temperature within 3 seconds to facilitate compression ignition
Live Common-Rail Toleranzrechner
Hochdruckpumpen-Adaptionsreset & Anlernfahrt
Following the replacement of the glow plug relay, blown maxi-fuse, or defective glow plugs for DTC P0380:
1. Clear all active and stored diagnostic trouble codes from the Engine Control Module using an OBD-II scan tool.
2. Access ECM Special Functions -> 'Reset Glow Plug / Heating Circuit Adaptation Data' (if supported on vehicle platform).
3. Switch ignition OFF and allow vehicle to rest for 60 seconds until the main power relay drops out.
4. Perform a cold soak verification: let the engine cool completely below 15°C, turn ignition ON, and observe that the glow plug spiral lamp illuminates for the calibrated pre-glow duration and extinguishes cleanly.
5. Crank the engine and verify immediate, smooth fire-up without stumbling or white smoke.
Differenzialdiagnose & Verwandte Fehler
Praxisfälle aus der Werkstatt
2013 Opel Astra 1.7 CDTI (A17DTS)(171,000 km)
Häufig gestellte technische Fragen
Was bedeutet der Fehlercode P0380?
Das Motorsteuergerät erkennt eine Unterbrechung, einen Kurzschluss oder zu geringe Stromaufnahme im Vorglüh-Hauptstromkreis oder am Glühzeitsteuergerät.
Was sind die häufigsten Symptome von P0380?
Extended cranking times, labored starting, or complete no-start condition in cold ambient weather (< 10°C / 50°F), Severe engine stumbling, rough idle, and violent shaking for the first 30-60 seconds following a cold start, Puffs of thick, acrid white or grey exhaust smoke during cold starting caused by unburned raw diesel fuel droplets, Flashing or continuously illuminated amber spiral glow plug symbol and Check Engine Light (MIL) on the dashboard, Noticeable diesel fuel odor surrounding the vehicle exhaust pipe immediately after engine fire-up, Automatic DPF soot regenerations blocked, leading to eventual particulate filter soot accumulation warnings.
Was verursacht P0380 bei einem Dieselmotor?
Blown high-current 50A-80A primary glow plug maxi-fuse in the main engine compartment fuse box; Failed, stuck open, or burned copper contact plates inside the main glow plug power relay; Open circuit or burnt copper winding inside the glow plug relay electromagnetic control coil; Severe corrosion, melting, or terminal pin burning at the main glow relay harness socket connector; Simultaneous failure (open circuit) of multiple glow plugs, drastically dropping total circuit current draw; Broken or corroded primary power feed cable between the vehicle battery positive terminal and the glow relay.
Kann man mit Code P0380 noch weiterfahren?
🟡 Achtung: Notlauf aktiv / Zeitnah Werkstatt aufsuchen
Was kostet die Reparatur von Fehlercode P0380?
Die typischen Reparaturkosten für Fehlercode P0380 hängen von der Schadensursache und Diagnosestufe ab: Stufe 1 (Kleinreparatur / Wartung): 15 € - 50 €: 50A-80A Hochstrom-Streifensicherung im Motorraum erneuern / Kontakte reinigen (Sensorreinigung, Kraftstofffilterwechsel, Sicherungsprüfung oder Steckerkontaktreinigung.); Stufe 2 (Komponententausch): 80 € - 200 €: Satz aus 4 OE-Glühkerzen (Bosch / Beru / Denso) erneuern (Austausch von Einzelkomponenten (z. B. Druckbegrenzungsventil, Zumesseinheit oder instandgesetzter Injektor).); Stufe 3 (Baugruppenüberholung): 220 € - 450 €: Glühzeitsteuergerät (GPCM) / Halbleiterrelais erneuern und Kabelstrang instandsetzen (Überholung der Hochdruckpumpe, neuer OEM-Injektorsatz oder Austausch der DPF-Baugruppe.). Werkstatt-Richtwerte. Daten belegen, dass über 70% der Fälle in Stufe 1 oder 2 ohne Tausch kompletter Baugruppen behoben werden.
Why does my car start fine in summer but struggle to start when P0380 is active?
Diesel engines rely on high heat generated by air compression to ignite diesel fuel. In warm weather (> 20°C / 68°F), the compressed air easily reaches ignition temperature without glow plugs. In sub-freezing winter weather, cold cylinder walls absorb the heat, preventing ignition unless glow plugs provide auxiliary heat.
Can I replace just one glow plug if only one is bad?
While technically possible, workshop best practice is to replace all glow plugs as a complete set. Glow plugs experience identical operating hours and thermal cycles; when one burns out, the remaining plugs are typically near the end of their operational lifespan.
What causes the thick white smoke on a cold morning when P0380 is set?
Without functioning glow plugs, the cold cylinder fails to reach the auto-ignition temperature of diesel fuel. Injected fuel fails to ignite and is atomized into microscopic unburned droplets that are pumped out the exhaust, creating dense, pungent white/grey smoke until cylinders warm up.