ENGINE FAMILY SPECIFICATIONCATERPILLAR COMMON RAILEPA Tier 3 / EU Stage IIIA

Caterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D Diesel Injector
Cross-Reference & Technical Specs

Authoritative technical specifications, verified Bosch part numbers, control valve stamping codes, nozzle spray orifices, and hold-down tightening torque for the Caterpillar C4.4 diesel engine family.

Primary OEMCATERPILLAR
Control ValveCAT C6.6 CRS Electro-Hydraulic Spool Valve
Nozzle CodeG3S33 / Multi-Hole Common Rail Nozzle
Peak Pressure1800 bar
Hold-Down Torque30 N·m
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All Verified Part Numbers for Caterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D

The following 3 common-rail injector assemblies are calibrated for this engine family. Click any SKU to view individual test bench flow curves, sister cross-references, and vehicle applications.

Part Number (SKU)Primary OE ReferenceControl ValveNozzle Code
2645A747, 10R-7672, 321-3600CAT C6.6 CRS Electro-Hydraulic Spool ValveG3S33 / Multi-Hole Common Rail Nozzle
10R-7673, 326-4701, 326-4702095000-5341 Valve AssemblyDLLA152P947
2645A749, 2645A737, 2645A745F00RJ02266DLLA153P1721
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Verified Vehicle Compatibility

Make / ManufacturerVehicle Model & PlatformEngine SpecificationModel Years
Caterpillar320D / 320D L / 320D LNCaterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D2006-2015
Caterpillar323D / 323D L / 323D LNCaterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D2006-2015
Caterpillar321D LCR Short Radius ExcavatorCaterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D2006-2014
Caterpillar924H / 928H / 930H Wheel LoaderCaterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D2007-2015
CaterpillarD6K / D6N Track-Type Tractor / DozerCaterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D2007-2016
Perkins1106D-E66TA Industrial & Genset EngineCaterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D2006-2020
Caterpillar320D / 320D L Hydraulic ExcavatorCaterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D2006-2015
Caterpillar320D LN / 320D LRR Compact ExcavatorCaterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D2006-2015
Caterpillar321D LCR Reduced Radius ExcavatorCaterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D2006-2014
Caterpillar323D / 323D L Hydraulic ExcavatorCaterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D2006-2014
Perkins1104D-E44T / 1104D-E44TA Generator & IndustrialCaterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D2008-2020
Caterpillar416E / 420E / 428E Backhoe Loader & C4.4Caterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D2008-2020
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Installation, Tightening Torque & Re-torque Protocol

Strict torque compliance is mandatory on Caterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D common-rail cylinder heads. Over-torquing stretches the injector body or strips the head clamping threads, while under-torquing allows combustion blow-by past the copper sealing washer:

🔧 Recommended Assembly Torques:
  • Hold-down clamp bolt: 30 N·m (cold state). Always clean the cylinder head recess with an injector seat reamer.
  • High-pressure rail flare nut: 25-30 N·m using a dedicated 17 mm line wrench.
  • Return leak-off banjo bolt: 9-12 N·m with fresh copper washers on both sides of the banjo union.
⚠️ ECU IMA Coding Requirement:

After fitting replacement injectors on Caterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D, generate or program the cylinder-specific IMA calibration code into the engine ECU using an OEM-level scan tool (Bosch KTS, Renault CLIP, or VAG-COM) to prevent cylinder power imbalance and rough idle.

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Technical Diagnostics FAQ for Caterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D

What DTC fault codes indicate a failing injector on Caterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D?

The most frequent fault codes are P0201 through P0204 (Injector Circuit Malfunction on Cylinders 1-4), P2146/P2149 (Injector Group Supply Voltage Error), and P0087 (Fuel Rail Pressure Low due to excessive internal leak-off). Measure solenoid coil resistance across the pins (0.5-1.5 Ω) and perform a graduated-bottle dynamic leak-back test to pinpoint the leaking cylinder.

Can sister SKUs within the Caterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D family be interchanged?

Not unless explicitly confirmed on the vehicle build plate. While sister SKUs share the same physical outer envelope and CAT C6.6 CRS Electro-Hydraulic Spool Valve control valve, they differ in nozzle spray orifice angle and factory IMA flow calibration. Mixing sister SKUs on the same engine block can trigger rough idle, elevated exhaust gas temperatures (EGT), and MOT emissions failure.

Which specific Bosch injectors fit the Caterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D engine?

The verified genuine Bosch common-rail injectors engineered for the Caterpillar C4.4 / C6.4 / C6.6 ACERT & Perkins 1104D / 1106D engine family are:

  • Bosch 320-0680 Common Rail Injector → (OE: 2645A747, 10R-7672, 321-3600, 295-9130, 10R-7670, 2645A749, 2645A734, 2645A717, 5256607, 2645A751, 10R-7671) — Control Valve: CAT C6.6 CRS Electro-Hydraulic Spool Valve, Nozzle Code: G3S33 / Multi-Hole Common Rail Nozzle
  • Bosch 326-4700 Common Rail Injector → (OE: 10R-7673, 326-4701, 326-4702, 321-3600, 095000-5342, 095000-5340) — Control Valve: 095000-5341 Valve Assembly, Nozzle Code: DLLA152P947
  • Bosch 0445120289 Common Rail Injector → (OE: 2645A749, 2645A737, 2645A745, 2645A746, 320-0670, 10R-7670) — Control Valve: F00RJ02266, Nozzle Code: DLLA153P1721