Catalogus / DENSO / 23100-38020
DENSO

23100-38020

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SolenoidToyota D-4S Dual Injection (Port Injection + 200-bar Direct Injection)Euro 5625

DENSO 23100-38020 Hogedrukpomp Lexus IS F RC F LC 500 LS 460 5.0L V8

Referentiegegevens voor Bosch 23100-38020 common-rail verstuiver · OEM 23100-38021, 294000-0620 · Toepassing Toyota/Lexus 4.6L V8 1UR-FSE / 5.0L V8 2UR-GSE D-4S Dual Injection
OE-REFERENTIE23100-38021, 294000-0620
REGELKLEPIntegrated Spill Control Solenoid Valve
NOZZLE / VERSTUIVERTIP-
RAILDRUK200 bar
EMISSIEEuro 5 / Euro 6 / Tier 2 Bin 5 / LEV III
GARANTIE12 Maanden
01

Compatibele verstuivers

OEM-ref.
02

Voertuig- & motortoepassingen

VoertuigMotorBouwjaren
Lexus IS F (USE20)5.0L 32-Valve V8 2UR-GSE2008-2014
Lexus RC F (USC10)5.0L 32-Valve V8 2UR-GSE2015-2024
Lexus LC 500 (URZ100)5.0L 32-Valve V8 2UR-GSE2018-2024
Lexus LS 460 (USF40)4.6L 32-Valve V8 1UR-FSE2007-2017
03

Technische specificaties

SpecificatieWaarde
SysteemtypeToyota D-4S Dual Injection 200-bar High-Pressure Mechanical Fuel Pump
WerkdrukKernspecificatie
Pump MechanismMechanical Cam-Driven Reciprocating Single Plunger
Quantity Control ValveKernspecificatie
INJECTOR HOLD-DOWN BOLT TORQUE21 N·m (15 lb-ft) mounting flange bolts📐 Aanhaalmoment & hoekverdraaiing →
FUEL LINE NUT TORQUE30 N·m (22 lb-ft) high-pressure line union flare nut
Internal Plunger SealHigh-Durability Fuel-to-Oil Multi-Lip Barrier Seal
ManufacturerDENSO (OEM for Toyota & Lexus)
Denso Production Code294000-0620
04

Montagetips

  1. [
  2. {
  3. "step": 1,
  4. "title": "Depressurize D-4S Fuel System & Safe Disassembly",
  5. "instruction": "Disconnect battery ground cable. Depressurize high-pressure fuel lines by removing fuel pump fuse and cranking engine, or draining residual pressure through diagnostic port into safety container."
  6. },
  7. {
  8. "step": 2,
  9. "title": "Engine Cover, V8 Intake Duct & Sound Insulator Removal",
  10. "instruction": "Remove engine V8 appearance cover and intake air resonance ducting. Detach sound deadening foam insulating blocks enclosing the Bank 1 / Bank 2 high-pressure pump housings."
  11. },
  12. {
  13. "step": 3,
  14. "title": "High-Pressure Pipe & Low-Pressure Feed Disconnection",
  15. "instruction": "Disconnect electrical connector for the spill control solenoid. Using a line wrench, loosen high-pressure fuel outlet union nut (30 N·m). Release low-pressure supply rubber hose quick-connect clip."
  16. },
  17. {
  18. "step": 4,
  19. "title": "Camshaft Position Verification & Old Pump Extraction",
  20. "instruction": "Rotate engine crankshaft until the camshaft drive lobe is at base circle (lowest lift) to prevent excessive spring tension during unbolting. Loosen the two flange mounting bolts evenly and remove old pump."
  21. },
  22. {
  23. "step": 5,
  24. "title": "Roller Tappet Inspection & New Pump Installation",
  25. "instruction": "Inspect roller tappet in the cylinder head for scoring, pitting or flat spots. Coat new O-ring with clean engine oil. Insert Denso pump and torque mounting flange bolts progressively to 21 N·m."
  26. },
  27. {
  28. "step": 6,
  29. "title": "Fuel Line Torquing, Priming & Oil Dilution Check",
  30. "instruction": "Align high-pressure steel tube squarely and torque union nut to 30 N·m. Reconnect harness. Prime ignition to pressurize system, perform soapy water leak check, and verify engine oil dipstick for absence of gasoline smell."
  31. }
  32. ]
05

Foutcodes (DTC) & Diagnoseprotocollen

Veelvoorkomende diagnostische foutcodes (DTC's) die optreden wanneer deze common rail-injector slijtage, circuitstoringen of kalibratieafwijkingen vertoont:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

Technische Diagnose- & Serviceprotocollen

Geverifieerde werkplaatsprocedures, testdrempels en richtlijnen voor deze component.

COMMON RAIL WERKPLAATSDIAGNOSE

Hogedrukpomp Diagnose: Foutcode P0087 & Bosch CP4 Test

Common rail hogedrukpomp diagnose: aanzuigvacuüm, CP4 metaalschilfers, plunijerslijtage, luchtinslag en P0087 warmstartproblemen. Werkplaatshandboek.

Lees technisch protocol
COMMON RAIL WERKPLAATS DIAGNOSE

Brandstof Doseerklep IMV SCV Diagnose: P0088 Testen

Diagnosegids voor brandstof doseerkleppen (IMV / SCV / ZME): NO vs NC werking, spoelweerstand, PWM aansturing en oplossen van foutcodes P0088 en P0089.

Lees technisch protocol
OBD-II DIAGNOSEPROTOCOL

Diagnosehandleiding DTC P0087: Te lage raildruk

Stapsgewijs werkplaatsprotocol voor OBD-II DTC P0087 (brandstofraildruk te laag). 5-staps foutzoekschema: retourlektest verstuivers, SCV-doseerklep, PRV-overdrukklep en hogedrukpomp.

Lees technisch protocol
COMMON RAIL WERKPLAATSDIAGNOSE

Drukbegrenzingsventiel Common Rail Testen: P0087 & Lektest

Diagnosegids voor het common-rail drukbegrenzingsventiel (DBV/PRV). Vind oorzaken van warm slecht starten, P0087 raildrukverlies en retourlekmeting.

Lees technisch protocol