Catalog / VDO / 13537589048
VDO

13537589048

Vezi specificațiile
SolenoidBMW High Precision Injection (HPI) 200-bar Piezo Direct InjectionEuro 525

VDO 13537589048 Injector Piezo Index 12 BMW 135i 335i 535i 550i N54 N63

Date tehnice de referință pentru injectorul Common Rail Bosch 13537589048 · OEM 7589048, 13537585261, 7585261, A2C9521220280, 13537565138 · Aplicație BMW N54B30 / N63B44 / S63 (3.0L I6 & 4.4L V8 Twin-Turbo Piezo)
COD OE7589048, 13537585261, 7585261, A2C9521220280, 13537565138
SUPAPĂ DE COMANDĂHigh-Speed Piezo Crystal Actuator with Integral Micro-Seal Tip
DUZĂ PULVERIZATOR-
PRESIUNE ÎN RAMPĂ200 bar
NORMĂ POLUAREEuro 5 / Tier 2 Bin 5 / LEV II
GARANȚIE12 Luni
01

Injectoare compatibile

Ref. OEM
02

Compatibilitate vehicule și motoare

VehiculMotorAni fabricație
BMW 335i (E90 / E92 / E93)3.0L Twin-Turbo N54B302007-2010
BMW 135i (E82 / E88)3.0L Twin-Turbo N54B302008-2010
BMW 550i (F10)4.4L Twin-Turbo V8 N63B442011-2013
BMW 750i (F01 / F02)4.4L Twin-Turbo V8 N63B442009-2012
03

Specificații tehnice

SpecificațieValoare
Tip sistemBMW High Precision Injection (HPI) 200-bar Piezo Direct Injection
Presiune de lucruSpecificație de bază
Actuator TechnologyHigh-Speed Piezoelectric Crystal Stack Actuator (Outward-Opening)
Calibration Code6-digit Energy/Flow Code (Requires INPA / ISTA Calibration)
INJECTOR HOLD-DOWN BOLT TORQUE13 N·m (115 in-lb) hold-down bracket clamping bolts📐 Calculator cuplu și unghi de strângere →
FUEL LINE NUT TORQUE23 N·m (17 lb-ft) high-pressure rail union flare nut
Decoupling ElementIncluded (Must replace with each removal)
Combustion SealPTFE Teflon sealing ring pre-fitted with protective transport cap
ManufacturerVDO / Siemens (OEM for BMW)
Production IndexIndex 12 (Supersedes Index 01 through Index 11)
04

Instrucțiuni de montaj

  1. [
  2. {
  3. "step": 1,
  4. "title": "Fuel Pressure Depressurization & Battery Disconnect",
  5. "instruction": "Disconnect negative battery terminal. Relieve residual 200-bar fuel system pressure by allowing vehicle to cold soak overnight or bleeding through the low-pressure test Schrader port into an approved container."
  6. },
  7. {
  8. "step": 2,
  9. "title": "Engine Cowl, Cabin Filter Housing & Intake Charge Pipe Removal",
  10. "instruction": "Unclip cabin microfilter harness and remove the cowl tray. Disconnect the upper charge pipe, vacuum canisters, and acoustic engine cosmetic covers to gain unobstructed top access to the fuel rails."
  11. },
  12. {
  13. "step": 3,
  14. "title": "High-Pressure Rail & Fuel Line Disconnection",
  15. "instruction": "Loosen high-pressure fuel line union nuts using an open-ended flare nut wrench (counter-holding rail hex fittings). Unbolt the hold-down bracket bolts (13 N·m) and carefully extract the old injector using a steady axial pulling motion."
  16. },
  17. {
  18. "step": 4,
  19. "title": "Decoupling Element & Teflon Combustion Seal Verification",
  20. "instruction": "Ensure the old decoupling support element came out with the injector and is not jammed in the cylinder head. Do not remove the protective plastic cap from the new Index 12 injector until less than 10 minutes before insertion to avoid Teflon expansion."
  21. },
  22. {
  23. "step": 5,
  24. "title": "Injector Installation & Hold-Down Bracket Torque Sequence",
  25. "instruction": "Install a new decoupling element. Gently insert the Index 12 injector fully into the cylinder head bore. Install hold-down bracket and torque clamping bolts evenly to 13 N·m. Thread fuel line union nuts by hand and torque to 23 N·m."
  26. },
  27. {
  28. "step": 6,
  29. "title": "INPA / ISTA 6-Digit Flow Calibration Coding & Leak Test",
  30. "instruction": "Connect BMW diagnostic software (ISTA/INPA). Navigate to Service Functions -> Engine Electronics -> Injector Compensation. Enter the printed 6-digit energy code (e.g., 578 214) from the injector body into the corresponding cylinder. Prime system and verify zero fuel leakage."
  31. }
  32. ]
05

Coduri de Eroare (DTC) si Protocoale de Diagnostic

Coduri comune de eroare de diagnosticare (DTC) declansate atunci cand acest injector common rail sufera uzura, defectiuni de circuit sau abateri:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

Protocoale Tehnice de Diagnosticare & Service

Proceduri verificate de atelier, praguri de testare și standarde de intervenție pentru acest ansamblu.

DIAGNOZĂ COMMON RAIL DE ATELIER

Diagnostic Supapă de Dozaj IMV SCV ZME & Test P0088

Ghid de diagnosticare pentru supapa de dozaj combustibil IMV / SCV / ZME: normal deschis vs închis, rezistență bobină, semnal PWM și erori P0088 / P0089.

Citește protocolul tehnic
PROTOCOL DE DIAGNOSTICARE OBD-II

Ghid de diagnosticare P0087: Presiune scăzută în rampa comună (Rail)

Protocol de diagnostic de atelier pas cu pas pentru codul OBD-II DTC P0087 (Presiune prea scăzută în rampa comună). Schemă de depanare în 5 etape: test de retur injectoare, regulator SCV/IMV, supapă de suprapresiune PRV și pompa de înaltă presiune.

Citește protocolul tehnic
SOP DIAGNOSTIC ATELIER DIESEL

Diagnostic Corecții Injectoare și Echilibrare Cilindri

Ghid diagnoză mers rotund: abateri mg/stroke, eroare P0263, test compresie vs injector defect și analiza corecțiilor de balance rates la ralanti.

Citește protocolul tehnic
PROTOCOL DE ASAMBLARE ȘI INSTALARE

Cupluri de Strângere Injector Diesel & Grade Rotație

Tabel cupluri de strângere injectoare diesel common rail și unghiuri TTY. Specificații de atelier pentru Bosch, Detroit DD13, Cummins și VAG în N·m.

Citește protocolul tehnic