Katalog / HITACHI / 12668390
HITACHI

12668390

Visa spec.
SolenoidGM SIDI Spark Ignition Direct InjectionEuro 6330

HITACHI 12668390 Högtryckspump GM Silverado Tahoe Sierra 5.3L 6.2L V8

Referensdata för Bosch 12668390 common rail-spridare · OEM 12658480, 12672535, 12688607, 12697965 · Applikation GM 4.3L V6 & 5.3L / 6.2L EcoTec3 Gen V V8 (LV3 / L83 / L84 / L86 / L87)
OE-REFERENS12658480, 12672535, 12688607, 12697965
STYRVENTILIntegrated Pulse-Width Modulated Spill Valve Solenoid
SPRIDARSPETS-
RAILTRYCK200 bar
MILJÖKLASSEuro 6 / LEV III / Tier 3 Bin 30
GARANTI12 Månader
01

Kompatibla spridare

OEM-ref
02

Passande fordon & motorer

FordonMotorÅrsmodell
Chevrolet Silverado 1500 5.3LGM 4.3L V6 & 5.3L / 6.2L EcoTec3 Gen V V8 (LV3 / L83 / L84 / L86 / L87)2014-2020
GMC Sierra 1500 6.2LGM 4.3L V6 & 5.3L / 6.2L EcoTec3 Gen V V8 (LV3 / L83 / L84 / L86 / L87)2014-2020
Cadillac Escalade 6.2LGM 4.3L V6 & 5.3L / 6.2L EcoTec3 Gen V V8 (LV3 / L83 / L84 / L86 / L87)2015-2020
03

Tekniska specifikationer

SpecifikationVärde
Pump GenerationHitachi Radial Plunger High-Pressure Mechanical Fuel Pump
Operating Rail PressureHuvudspec.
Cam Drive TypeExhaust Camshaft Tri-Lobe via Roller Lifter (GM 12659746)
Flow Regulation ControlIntegrated Pulse-Width Modulated Spill Valve Solenoid
Pump Flange Mounting Torque12 N·m + 45° (Even two-stage torque)
High Pressure Pipe Flare Nut Torque30 N·m
Tightening Torque30 N·m
Åtdragningsmoment spännbygel12 N·m
Primary OEM Reference12668390, 12658480, 12672535, 12688607
Engine Emission ComplianceEuro 6 / LEV III / Tier 3 Bin 30
Standard Industrial Warranty12 Months / Unlimited Mileage
ArbetstryckHuvudspec.

Matchande högtryckspump (Bränslekretsmontering)

Fungerar på samma högtrycks-common-railkrets. Vid lågt railtryck (P0087), kontrollera pumpens flöde innan injektorer byts ut.

DELPHIExakt motor- och chassimatchning
12638824
Gasoline Direct Injection (GDI) • 150 bar
🚙 Engine Code L83
Tekniska specifikationer & kopplingsschema
HITACHIExakt motor- och chassimatchning
12668649
Gasoline Direct Injection (GDI) • 150 bar
🚙 Engine Code L83
Tekniska specifikationer & kopplingsschema
DELPHIExakt motor- och chassimatchning
12692223
Gasoline Direct Injection (GDI) • 150 bar
🚙 Engine Code L83
Tekniska specifikationer & kopplingsschema
04

Monteringsanvisningar

Verktyg som behövs: 10mm socket, swivel extension, and torque wrench for pump mounting bolts, 17mm line flare nut wrench for high-pressure steel fuel pipe, Torque wrench calibrated for 10-35 N·m range, Clean engine oil or assembly lube for roller lifter and O-ring seal, Heavy shop towels and eye protection for residual fuel containment

  1. Disconnect vehicle battery; remove fuel pump fuse and crank engine for 5 seconds to depressurize low-pressure fuel line.
  2. Wrap shop towels around fuel line connection and slowly crack open high-pressure line flare nut to relieve residual rail pressure.
  3. Disconnect electrical wiring harness from the fuel volume control spill valve solenoid.
  4. Disconnect low-pressure fuel supply line quick-connect coupler from the pump inlet fitting.
  5. Loosen the two pump flange bolts evenly in alternating half-turn increments to relieve camshaft spring tension squarely.
  6. Withdraw pump assembly from the cylinder head; extract roller lifter GM 12659746 and inspect roller surface for pitting, flat spots, or axial play.
  7. Clean the pump mounting recess; lubricate new pump O-ring seal and new roller lifter with fresh engine oil.
  8. Rotate crankshaft manually until the camshaft drive lobe is positioned at its base circle (lowest point of travel).
  9. Install lubricated roller lifter into bore; seat fuel pump squarely into position and install mounting bolts finger-tight.
  10. Torque mounting bolts evenly in progressive passes to 12 N·m, followed by a final 45-degree angle turn.
  11. Start high-pressure line flare nut by hand to guarantee proper thread engagement; torque flare nut to 30 N·m.
  12. Reconnect low-pressure feed line and spill valve electrical connector; prime fuel system by keying ignition on for 10 seconds prior to starting.
Tips & varningar:
  • Cam Base Circle Positioning: Always verify the camshaft drive lobe is on base circle prior to torquing mounting bolts to avoid cocking the pump body against spring tension.
  • Oil Dilution Verification: Sniff the engine oil dipstick for raw gasoline odor; if fuel dilution is detected, perform a complete engine oil and filter change immediately.
05

Vanliga frågor (FAQ)

QWhat are the primary symptoms when 12668390 fails?

Primary symptoms include extended cold engine cranking, severe hesitation under wide-open throttle, rough idle RPM fluctuation, and Diagnostic Trouble Codes P0087 (Fuel Rail/System Pressure Too Low), P0089 (Fuel Pressure Regulator Performance), or P0300 (Random/Multiple Cylinder Misfire).

QWhat is the exact tightening torque for 12668390?

The holding flange mounting torque is 12 N·m + 45°, and the high-pressure fuel pipe union nut must be torqued to 30 N·m.

QCan I reuse the seals when replacing 12668390?

No. All high-pressure fuel seals, including Viton O-rings and combustion chamber Teflon rings, are strictly single-use. Reusing compressed seals will cause pressurized fuel leaks or combustion blowby into the cylinder head.

06

Felkoder (DTC) och Diagnosprotokoll

Vanliga diagnosfelkoder (DTC) som aktiveras nar denna common rail-injektor uppvisar slitage, kretsfel eller kalibreringsavvikelse:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

Tekniska Diagnos- och Serviceprotokoll

Verifierade verkstadsrutiner, testgränsvärden och serviceinstruktioner för denna komponent.

VERKSTADSDIAGNOSTIK COMMON RAIL

Högtryckspump Diagnostik: Felkod P0087 & Bosch CP4 Test

Diagnostik av common rail högtryckspump: sugvakuum, CP4 metallspån, kolvslitage, luftläckage och felkod P0087 svårstartad varm. Verkstadshandbok.

Läs tekniskt protokoll
COMMON RAIL VERKSTADSDIAGNOSTIK

Bränsledoseringsventil IMV SCV Diagnos: P0088 Test

Diagnosguide för bränsledoseringsventiler (IMV / SCV / ZME): NO vs NC funktion, spolresistans, PWM styrsignal och felsökning av felkoder P0088 samt P0089.

Läs tekniskt protokoll
OBD-II DIAGNOSPROTOKOLL

P0087 Lågt railtryck - Diagnos- och felsökningsguide

Steg-för-steg felsökningsprotokoll för verkstaden vid OBD-II felkod P0087 (För lågt bränsletryck i rail/bränslesystem). 5-stegs felsökningsträd: returflödestest, SCV-ventil, PRV-ventil och högtryckspump.

Läs tekniskt protokoll
VERKSTADSDIAGNOSTIK COMMON RAIL

Tryckbegränsningsventil Common Rail: Test av P0087 & Läckage

Diagnosguide för tryckbegränsningsventilen (PRV/DBV) på common rail. Upptäck heta startproblem, P0087 railtryckfall och mätning av returledningsläckage.

Läs tekniskt protokoll