Catalogus / HITACHI / 16625AA040
HITACHI

16625AA040

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SolenoidSubaru Direct Injection Turbo (DIT) 200-bar Fuel SystemEuro 3306

HITACHI 16625AA040 Hogedrukpomp Subaru WRX Forester XT Ascent 2.0T 2.4T FA20

Referentiegegevens voor Bosch 16625AA040 common-rail verstuiver · OEM 16625AA000, HUP0044 · Toepassing Subaru / Toyota 2.0L & 2.4L Boxer DIT / D-4S (FA20D / FA20F / FA24D / FA24F)
OE-REFERENTIE16625AA000, HUP0044
REGELKLEPIntegrated High-Speed Flow Control Spill Valve
NOZZLE / VERSTUIVERTIP-
RAILDRUK200 bar
EMISSIETier 3 Bin 30 / Euro 6d / LEV III
GARANTIE12 Maanden
01

Compatibele verstuivers

OEM-ref.
02

Voertuig- & motortoepassingen

VoertuigMotorBouwjaren
Subaru WRX VASubaru / Toyota 2.0L & 2.4L Boxer DIT / D-4S (FA20D / FA20F / FA24D / FA24F)2015-2021
Subaru Forester XT SJSubaru / Toyota 2.0L & 2.4L Boxer DIT / D-4S (FA20D / FA20F / FA24D / FA24F)2014-2018
Subaru Ascent WNSubaru / Toyota 2.0L & 2.4L Boxer DIT / D-4S (FA20D / FA20F / FA24D / FA24F)2019-2024
03

Technische specificaties

SpecificatieWaarde
SysteemtypeHitachi Cam-Driven Single-Plunger Mechanical High-Pressure Fuel Pump
WerkdrukKernspecificatie
Drive ConfigurationHorizontal-opposed boxer exhaust camshaft drive lobe with roller tappet
Flange Mounting Bolt Torque12 N·m (flanged retaining screws torqued alternately)
High Pressure Line Torque27 N·m (rigid flared delivery pipe fitting)
Flow Regulator Valve Resistance8.8 - 10.8 Ω at 20°C (proportional metering solenoid)
Veelvoorkomende foutcodesP0087 (Fuel Rail Pressure Low), P0088 (Rail Pressure High), P0090 (Fuel Pressure Regulator Control)
Workshop PrecautionLubricate internal drive plunger and roller bucket contact surface with clean motor oil
04

Montagetips

  1. [
  2. {
  3. "step": 1,
  4. "title": "Relieve Direct Injection Pressure & Disconnect Battery",
  5. "instruction": "Depressurize fuel line via scan tool command or fuel pump relay removal. Disconnect negative battery ground."
  6. },
  7. {
  8. "step": 2,
  9. "title": "Remove Intercooler Piping & Foam Sound Damper",
  10. "instruction": "Remove upper charge air piping on passenger side of engine bay. Unclip protective foam sound insulation around HPFP."
  11. },
  12. {
  13. "step": 3,
  14. "title": "Disconnect Fuel Unions & Mounting Flange Fasteners",
  15. "instruction": "Unplug electrical harness from flow control solenoid. Disconnect high-pressure pipe (27 N·m). Back out two flange bolts evenly to release spring tension."
  16. },
  17. {
  18. "step": 4,
  19. "title": "Reinstall Replacement Pump, Torque Bolts & Test Pressure",
  20. "instruction": "Fit new lubricated O-ring seal. Torque mounting flange bolts alternately to 12 N·m. Tighten delivery line to 27 N·m. Crank engine and verify fuel rail pressure."
  21. }
  22. ]
05

Foutcodes (DTC) & Diagnoseprotocollen

Veelvoorkomende diagnostische foutcodes (DTC's) die optreden wanneer deze common rail-injector slijtage, circuitstoringen of kalibratieafwijkingen vertoont:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

Technische Diagnose- & Serviceprotocollen

Geverifieerde werkplaatsprocedures, testdrempels en richtlijnen voor deze component.

COMMON RAIL WERKPLAATSDIAGNOSE

Hogedrukpomp Diagnose: Foutcode P0087 & Bosch CP4 Test

Common rail hogedrukpomp diagnose: aanzuigvacuüm, CP4 metaalschilfers, plunijerslijtage, luchtinslag en P0087 warmstartproblemen. Werkplaatshandboek.

Lees technisch protocol
COMMON RAIL WERKPLAATS DIAGNOSE

Brandstof Doseerklep IMV SCV Diagnose: P0088 Testen

Diagnosegids voor brandstof doseerkleppen (IMV / SCV / ZME): NO vs NC werking, spoelweerstand, PWM aansturing en oplossen van foutcodes P0088 en P0089.

Lees technisch protocol
OBD-II DIAGNOSEPROTOCOL

Diagnosehandleiding DTC P0087: Te lage raildruk

Stapsgewijs werkplaatsprotocol voor OBD-II DTC P0087 (brandstofraildruk te laag). 5-staps foutzoekschema: retourlektest verstuivers, SCV-doseerklep, PRV-overdrukklep en hogedrukpomp.

Lees technisch protocol
COMMON RAIL WERKPLAATSDIAGNOSE

Drukbegrenzingsventiel Common Rail Testen: P0087 & Lektest

Diagnosegids voor het common-rail drukbegrenzingsventiel (DBV/PRV). Vind oorzaken van warm slecht starten, P0087 raildrukverlies en retourlekmeting.

Lees technisch protocol