Catalog / BOSCH / 06H127025K
BOSCH

06H127025K

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SolenoidBosch HDP5 / HDP6 Gasoline Direct Injection High-Pressure Pump (200 bar)Euro 5

BOSCH 06H127025K High Pressure Fuel Pump Volkswagen Golf 6 GTI CC Passat Tiguan Audi A4 B8 A5 Q5 2.0 TSI TFSI EA888 Gen 2 0261520055

Reference data for Bosch 06H127025K common rail injector · OEM 06H127025Q, 06H127025P, 06H127025M, 0261520055 · Application Volkswagen / Audi EA888 Gen 1 & Gen 2 (1.8L & 2.0L TSI / TFSI CCTA / CAEB / CDNC)
OE REFERENCE06H127025Q, 06H127025P, 06H127025M, 0261520055
CONTROL VALVE-
NOZZLE-
RAIL PRESSURE200 bar
EMISSIONEuro 5 / ULEV II
WARRANTY12 Months
01

Compatible Injectors

OEM Ref
02

Vehicle & Engine Fitment

VehicleEngineYears
Volkswagen Golf VI GTI 2.0 TSIVolkswagen / Audi EA888 Gen 1 & Gen 2 (1.8L & 2.0L TSI / TFSI CCTA / CAEB / CDNC)2009-2013
Audi A4 B8 2.0 TFSIVolkswagen / Audi EA888 Gen 1 & Gen 2 (1.8L & 2.0L TSI / TFSI CCTA / CAEB / CDNC)2008-2015
Audi Q5 8R 2.0 TFSIVolkswagen / Audi EA888 Gen 1 & Gen 2 (1.8L & 2.0L TSI / TFSI CCTA / CAEB / CDNC)2009-2015
03

Technical Specifications

SpecificationValue
part_number06H127025K
oem_reference06H127025K
manufacturerBOSCH
system_typeHigh Pressure Fuel Pump
pressure_rating200 bar (2900 psi)
operating_temperature-40°C to +135°C
flange_mount_torque20 N-m (15 lb-ft)
high_pressure_line_torque27 N-m (20 lb-ft)
diagnostic_dtcP0087, P0088, P2293, P0300
Operating PressureCore Spec

Matched High-Pressure Fuel Injectors (Fuel Circuit Assembly)

Directly supplied by this high-pressure pump. Verify injector backleak balance if rail pressure fails to build during engine cranking.

BOSCHExact Engine & Chassis Match
06H906036Q
Gasoline Direct Injection (GDI) • 150 bar
🚙 Audi A4 (B8) (CAEB)
Technical Specifications & Pinout
BOSCHExact Engine & Chassis Match
06J906036N
Gasoline Direct Injection (GDI) • 150 bar
🚙 Audi A4 (B8) (CAEB)
Technical Specifications & Pinout
BOSCHExact Engine & Chassis Match
06H906036G
Gasoline Direct Injection (GDI) • 150 bar
🚙 Engine Code CAEB
Technical Specifications & Pinout
04

Installation Tips

  1. Depressurize the fuel system completely via diagnostic scan tool or by removing the fuel pump fuse prior to line disassembly.
  2. Clean all surrounding bracket areas thoroughly using residue-free brake cleaner to prevent abrasive particulate ingress.
  3. Inspect the mechanical camshaft lobe and roller follower or clean injector bore seating surfaces before hardware alignment.
  4. Install component using fresh factory O-rings or Teflon combustion chamber seals lubricated only with clean motor oil.
  5. Torque mounting flange fasteners in alternating increments to 20 N-m (15 lb-ft).
  6. Torque high-pressure hydraulic tube fittings using a calibrated flare nut wrench to 27 N-m (20 lb-ft).
  7. Prime low-pressure fuel circuit, cycle ignition key 3-4 times, and inspect for high-pressure hydraulic leaks before road test.
Tips & Warnings:
  • Always replace single-use high-pressure metal fuel lines and micro-filter seals whenever disconnected.
  • Verify camshaft driving lobe surfaces for scoring or flat spots before installing any mechanical pump.
  • Reset long-term and short-term fuel trim adaptations via OBD-II diagnostic scanner after physical replacement.
05

Diagnostic Trouble Codes & Fault Protocols

Common diagnostic trouble codes (DTCs) triggered when this common rail injector experiences wear, circuit faults, or calibration drift:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

Technical Diagnostic & Service Protocols

Authoritative field procedures, diagnostic testing thresholds, and service SOPs for this assembly.

COMMON RAIL WORKSHOP DIAGNOSTICS

Common Rail High-Pressure Pump Diagnostics Guide

Diagnose common rail high-pressure pump failure: suction vacuum, CP4 roller glitter, plunger wear, air ingress & P0087 hard start. Workshop bench testing.

Read Technical Protocol
COMMON RAIL WORKSHOP DIAGNOSTICS

Fuel Metering Valve (IMV/SCV) Diagnostics Guide

Diagnostic guide for common rail fuel metering valves (IMV/SCV/FCA/MPROP). Normally open vs closed, coil resistance, PWM duty cycle & P0088 / P0089 test.

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OBD-II DIAGNOSTIC PROTOCOL

P0087 Low Rail Pressure Diagnosis Guide

Step-by-step workshop diagnostic protocol for OBD-II DTC P0087 (Fuel Rail Pressure Too Low). 5-stage troubleshooting tree: backleak testing, SCV valve, PRV valve, and high-pressure pump.

Read Technical Protocol
COMMON RAIL WORKSHOP DIAGNOSTICS

Rail Pressure Relief Valve Diagnostics Guide

Common rail pressure relief valve (PRV) testing guide. Diagnose hot start stalls, P0087 rail pressure loss, return line leakage & single vs 2-stage valves.

Read Technical Protocol