Catalog / BOSCH / DL3Z-9F593-A
BOSCH

DL3Z-9F593-A

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SolenoidBosch HDEV5 / HDEV6 Gasoline Direct Injection (GDI, 150 bar)Euro 253706

BOSCH DL3Z-9F593-A High Pressure Direct Fuel Injector Ford F-150 Expedition Transit Lincoln Navigator 3.5L EcoBoost V6 0261500140

Reference data for Bosch DL3Z-9F593-A common rail injector · OEM 0261500140, 0261500141, FJ1151 · Application Ford 3.5L V6 EcoBoost Twin-Turbo (Gen 1 & Gen 2 D35)
OE REFERENCE0261500140, 0261500141, FJ1151
CONTROL VALVEHigh-Response Multi-Hole Electromagnetic High-Pressure Nozzle
NOZZLE-
RAIL PRESSURE150 bar
EMISSIONTier 2 Bin 5 / Tier 3 Bin 70 / Euro 6
WARRANTY12 Months
01

Compatible Injectors

OEM Ref
02

Vehicle & Engine Fitment

VehicleEngineYears
Ford F-150Ford 3.5L V6 EcoBoost Twin-Turbo (Gen 1 & Gen 2 D35)2011-2020
Ford ExpeditionFord 3.5L V6 EcoBoost Twin-Turbo (Gen 1 & Gen 2 D35)2015-2024
Lincoln NavigatorFord 3.5L V6 EcoBoost Twin-Turbo (Gen 1 & Gen 2 D35)2015-2024
03

Technical Specifications

SpecificationValue
System TypeFord EcoBoost 150-bar High-Pressure Direct Injection System
Operating PressureCore Spec
Spray ConfigurationLaser-Drilled 6-Hole Asymmetric Spray Pattern
Injector Hold-Down Bolt Torque10 N·m (89 in-lb) fuel rail mounting bolts📐 Torque & Angle Wizard →
Fuel Line Nut Torque28 N·m (21 lb-ft) high-pressure crossover tube flare nut
Combustion SealPTFE Virgin Teflon Combustion Ring with Backing Washer
Rail SealingHigh-Temperature Fluorocarbon (FKM) Upper O-Ring
ManufacturerBosch (Tier-1 OEM for Ford Motor Company)
Bosch Production Number0261500140 / 0261500141

Matched High-Pressure Fuel Pump (Fuel Circuit Assembly)

Operates on the same high-pressure rail circuit. When troubleshooting low rail pressure (DTC P0087), verify pump volumetric delivery before replacing injectors.

BOSCHExact Engine & Chassis Match
BL3Z-9350-A
Gasoline Direct Injection (GDI) • 150 bar
🚙 Engine Code D35
Technical Specifications & Pinout
BOSCHExact Engine & Chassis Match
HL3Z-9350-A
Gasoline Direct Injection (GDI) • 200 bar
🚙 Engine Code D35
Technical Specifications & Pinout
04

Installation Tips

  1. [
  2. {
  3. "step": 1,
  4. "title": "EcoBoost High-Pressure Fuel Rail Depressurization",
  5. "instruction": "Depressurize fuel system by removing the low-pressure fuel pump fuse and running engine until it dies. Disconnect negative battery cable."
  6. },
  7. {
  8. "step": 2,
  9. "title": "Upper Intake Manifold & Charge Pipes Removal",
  10. "instruction": "Disconnect turbo boost pipes, throttle body wiring, PCV hoses, and remove the composite upper intake plenum to access Bank 1 and Bank 2 fuel rails."
  11. },
  12. {
  13. "step": 3,
  14. "title": "High-Pressure Crossover Pipe Disconnection",
  15. "instruction": "Unscrew the stainless steel high-pressure fuel crossover lines using a 17mm flare nut wrench. Discard the single-use hard pipes per Ford service directives."
  16. },
  17. {
  18. "step": 4,
  19. "title": "Fuel Rail Extraction & Bore Prep",
  20. "instruction": "Remove fuel rail retaining bolts. Pull rails and injectors straight back along their axis. Thoroughly clean carbon deposits from the cylinder head injector wells."
  21. },
  22. {
  23. "step": 5,
  24. "title": "Injector Installation & Final Torquing",
  25. "instruction": "Lubricate upper O-rings with clean engine oil (keep Teflon tips completely dry). Push injectors into rail, torque rail bolts to 10 N·m (89 in-lb), and crossover pipe nuts to 28 N·m (21 lb-ft)."
  26. }
  27. ]
05

Diagnostic Trouble Codes & Fault Protocols

Common diagnostic trouble codes (DTCs) triggered when this common rail injector experiences wear, circuit faults, or calibration drift:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

Technical Diagnostic & Service Protocols

Authoritative field procedures, diagnostic testing thresholds, and service SOPs for this assembly.

COMMON RAIL WORKSHOP DIAGNOSTICS

Fuel Metering Valve (IMV/SCV) Diagnostics Guide

Diagnostic guide for common rail fuel metering valves (IMV/SCV/FCA/MPROP). Normally open vs closed, coil resistance, PWM duty cycle & P0088 / P0089 test.

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OBD-II DIAGNOSTIC PROTOCOL

P0087 Low Rail Pressure Diagnosis Guide

Step-by-step workshop diagnostic protocol for OBD-II DTC P0087 (Fuel Rail Pressure Too Low). 5-stage troubleshooting tree: backleak testing, SCV valve, PRV valve, and high-pressure pump.

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DIESEL WORKSHOP DIAGNOSTIC SOP

Cylinder Balance & Injector Deviation Guide

Common rail diesel cylinder balance & smooth running diagnostic guide. Balance rates, mg/stroke deviation, P0263 misfire, compression vs injector test.

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ASSEMBLY & INSTALLATION PROTOCOL

Diesel Injector Torque Specs & TTY Angles Guide

Common rail diesel injector hold-down bolt torque specs, TTY angles & pipe unions. Covers Bosch, Detroit DD13, Cummins & VAG 2.0 TDI workshop data in Nm.

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