Catalog / HITACHI / 12634491
HITACHI

12634491

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SolenoidGasoline Direct Injection (GDI)Euro 5625

HITACHI 12634491 High Pressure Fuel Pump Chevy Camaro Buick Regal Cadillac ATS CTS 2.0T LTG HPP0008

Reference data for Bosch 12634491 common rail injector · OEM 12658339, 12651170, HPP0008, HM10014, GDP104, 12641847 · Application GM 2.0L Ecotec Turbo SIDI (LTG / LSY Tripower / LHU)
OE REFERENCE12658339, 12651170, HPP0008, HM10014, GDP104, 12641847
CONTROL VALVE-
NOZZLE-
RAIL PRESSURE150 bar
EMISSIONEuro 5 / Euro 6 / EPA Tier 2 Bin 5
WARRANTY12 Months
01

Compatible Injectors

OEM Ref
02

Vehicle & Engine Fitment

VehicleEngineYears
Cadillac ATS / ATS-L 2.0TGM 2.0L Ecotec Turbo SIDI (LTG / LSY Tripower / LHU)2013-2019
Buick Regal GS / Regal 2.0TGM 2.0L Ecotec Turbo SIDI (LTG / LSY Tripower / LHU)2014-2020
Buick Envision 28T AWDGM 2.0L Ecotec Turbo SIDI (LTG / LSY Tripower / LHU)2015-2020
Chevrolet Camaro 2.0TGM 2.0L Ecotec Turbo SIDI (LTG / LSY Tripower / LHU)2016-2020
03

Technical Specifications

SpecificationValue
Part Number / SKU12634491
Manufacturer BrandHITACHI
Component TypeMechanical High Pressure Fuel Pump (HPFP)
Engine ApplicationGM 2.0L Ecotec Turbo SIDI DOHC (LTG)
Operating PressureCore Spec
Mounting Torque (Flange / Bracket)13 N-m (115 lb-in)
Fuel Line / Rail Torque30 N-m (22 lb-ft)
Primary Diagnostic Fault CodesP0087, P0088, P0089, P0171

Matched High-Pressure Fuel Pump (Fuel Circuit Assembly)

Operates on the same high-pressure rail circuit. When troubleshooting low rail pressure (DTC P0087), verify pump volumetric delivery before replacing injectors.

HITACHIExact Engine & Chassis Match
12658481
Gasoline Direct Injection (GDI) • 150 bar
🚙 Buick Envision 28T Awd (LHU)
Technical Specifications & Pinout
BOSCHExact Engine & Chassis Match
12698552
High Pressure Injection System • 350 bar
🚙 Engine Code LHU
Technical Specifications & Pinout
04

Installation Tips

  1. Depressurize Fuel System: Pull fuel pump fuse or disconnect LPFP harness. Crank engine 5-8 seconds until it stalls to drop residual rail pressure below 5 bar.
  2. Clean Surrounding Cavity: Blow compressed air around cylinder head bore or pump flange cavity to prevent dirt ingress into the fuel rail.
  3. Lubricate & Fit Seals: Inspect Teflon combustion seals or O-rings. Coat lightly with clean motor oil (do not use grease) to avoid tearing during insertion.
  4. Torque to Factory Specification: Hand-thread bolts evenly. Tighten mounting fasteners to 13 N-m (115 lb-in), and torque fuel line fittings to 30 N-m (22 lb-ft).
  5. Prime & Leak Check: Cycle ignition to RUN position 3 times (5 seconds each) to build low-side pressure. Inspect fittings for leaks before starting engine.
05

Diagnostic Trouble Codes & Fault Protocols

Common diagnostic trouble codes (DTCs) triggered when this common rail injector experiences wear, circuit faults, or calibration drift:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

Technical Diagnostic & Service Protocols

Authoritative field procedures, diagnostic testing thresholds, and service SOPs for this assembly.

COMMON RAIL WORKSHOP DIAGNOSTICS

Common Rail High-Pressure Pump Diagnostics Guide

Diagnose common rail high-pressure pump failure: suction vacuum, CP4 roller glitter, plunger wear, air ingress & P0087 hard start. Workshop bench testing.

Read Technical Protocol
COMMON RAIL WORKSHOP DIAGNOSTICS

Fuel Metering Valve (IMV/SCV) Diagnostics Guide

Diagnostic guide for common rail fuel metering valves (IMV/SCV/FCA/MPROP). Normally open vs closed, coil resistance, PWM duty cycle & P0088 / P0089 test.

Read Technical Protocol
OBD-II DIAGNOSTIC PROTOCOL

P0087 Low Rail Pressure Diagnosis Guide

Step-by-step workshop diagnostic protocol for OBD-II DTC P0087 (Fuel Rail Pressure Too Low). 5-stage troubleshooting tree: backleak testing, SCV valve, PRV valve, and high-pressure pump.

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COMMON RAIL WORKSHOP DIAGNOSTICS

Rail Pressure Relief Valve Diagnostics Guide

Common rail pressure relief valve (PRV) testing guide. Diagnose hot start stalls, P0087 rail pressure loss, return line leakage & single vs 2-stage valves.

Read Technical Protocol