ENGINE FAMILY SPECIFICATIONBOSCH COMMON RAILEuro 5 / Euro 6 / ULEV II

Hyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ) Diesel Injector
Cross-Reference & Technical Specs

Authoritative technical specifications, verified Bosch part numbers, control valve stamping codes, nozzle spray orifices, and hold-down tightening torque for the Hyundai diesel engine family.

Primary OEMBOSCH
Control ValveIntegrated Solenoid Fuel Quantity Control Valve
Nozzle CodeSee Product Detail
Peak Pressure150 bar
Hold-Down Torque12 N·m
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All Verified Part Numbers for Hyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ)

The following 6 common-rail injector assemblies are calibrated for this engine family. Click any SKU to view individual test bench flow curves, sister cross-references, and vehicle applications.

Part Number (SKU)Primary OE ReferenceControl ValveNozzle Code
35320-2B220, 35320-2B140, 35320-2B130Integrated Solenoid Fuel Quantity Control ValveSee Product Detail
0261500093, 0261500094, 35310-2B010Multi-Hole Laser Drilled Direct Injection NozzleSee Product Detail
35320-2B130, 0261520188, 0261520265Integrated Electric Flow Control Valve (FCV)See Product Detail
35320-2B140, GDP201, HM10039Integrated Solenoid Fuel Quantity Control ValveSee Product Detail
35310-2B110, FJ1276, 842-12401Integrated Solenoid Fuel Quantity Control ValveSee Product Detail
FJ1146, 842-12385Integrated Solenoid Fuel Quantity Control ValveSee Product Detail
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Verified Vehicle Compatibility

Make / ManufacturerVehicle Model & PlatformEngine SpecificationModel Years
HyundaiSonata 1.6THyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ)2015-2019
HyundaiTucson 1.6 T-GDIHyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ)2015-2021
HyundaiVeloster Turbo 1.6THyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ)2013-2020
KiaOptima K5 1.6THyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ)2016-2020
HyundaiAccent 1.6L GDIHyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ)2011-2017
HyundaiVeloster 1.6L GDIHyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ)2011-2017
KiaSoul 1.6L GDIHyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ)2011-2019
HyundaiElantra 1.6 GDI1.6L Gamma G4FD 97kW2016-2023
HyundaiTucson 1.6 T-GDI1.6L Gamma G4FJ 130kW2016-2022
KiaSportage 1.6 T-GDI1.6L Gamma G4FJ 130kW2016-2022
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Installation, Tightening Torque & Re-torque Protocol

Strict torque compliance is mandatory on Hyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ) common-rail cylinder heads. Over-torquing stretches the injector body or strips the head clamping threads, while under-torquing allows combustion blow-by past the copper sealing washer:

🔧 Recommended Assembly Torques:
  • Hold-down clamp bolt: 12 N·m (cold state). Always clean the cylinder head recess with an injector seat reamer.
  • High-pressure rail flare nut: 25-30 N·m using a dedicated 17 mm line wrench.
  • Return leak-off banjo bolt: 9-12 N·m with fresh copper washers on both sides of the banjo union.
⚠️ ECU IMA Coding Requirement:

After fitting replacement injectors on Hyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ), generate or program the cylinder-specific IMA calibration code into the engine ECU using an OEM-level scan tool (Bosch KTS, Renault CLIP, or VAG-COM) to prevent cylinder power imbalance and rough idle.

04

Technical Diagnostics FAQ for Hyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ)

What DTC fault codes indicate a failing injector on Hyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ)?

The most frequent fault codes are P0201 through P0204 (Injector Circuit Malfunction on Cylinders 1-4), P2146/P2149 (Injector Group Supply Voltage Error), and P0087 (Fuel Rail Pressure Low due to excessive internal leak-off). Measure solenoid coil resistance across the pins (0.5-1.5 Ω) and perform a graduated-bottle dynamic leak-back test to pinpoint the leaking cylinder.

Can sister SKUs within the Hyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ) family be interchanged?

Not unless explicitly confirmed on the vehicle build plate. While sister SKUs share the same physical outer envelope and Integrated Solenoid Fuel Quantity Control Valve control valve, they differ in nozzle spray orifice angle and factory IMA flow calibration. Mixing sister SKUs on the same engine block can trigger rough idle, elevated exhaust gas temperatures (EGT), and MOT emissions failure.

Which specific Bosch injectors fit the Hyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ) engine?

The verified genuine Bosch common-rail injectors engineered for the Hyundai / Kia 1.6L Gamma GDI & 1.6T T-GDI (G4FD / G4FJ) engine family are: