Catalog / KEIHIN / 16790-5A2-A01
KEIHIN

16790-5A2-A01

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SolenoidHonda Earth Dreams Gasoline Direct Injection (GDI) SystemEuro 5625

KEIHIN 16790-5A2-A01 High Pressure Fuel Pump Honda Accord CR-V Odyssey 2.4L Earth Dreams K24W GE190-019

Reference data for Bosch 16790-5A2-A01 common rail injector · OEM GE190-019, 296100-0040 · Application Honda 2.4L Earth Dreams & K-Series i-VTEC (K24W1 / K24W2 / K24Z / K24A)
OE REFERENCEGE190-019, 296100-0040
CONTROL VALVEIntegrated Electromagnetic Flow Control Solenoid
NOZZLE-
RAIL PRESSURE200 bar
EMISSIONEuro 5 / Euro 6b / Tier 2 Bin 5
WARRANTY12 Months
01

Compatible Injectors

OEM Ref
02

Vehicle & Engine Fitment

VehicleEngineYears
Honda Accord IX 2.4L2.4L K24W1/K24W2 136kW2013-2017
Honda CR-V IV 2.4L2.4L K24W9 136kW2015-2016
Honda Odyssey V 2.4L2.4L K24W5 137kW2015-2019
03

Technical Specifications

SpecificationValue
System TypeKeihin Mechanical Single-Piston High Pressure Fuel Pump
Operating PressureCore Spec
Drive MechanismExhaust camshaft 4-lobe drive profile operating roller tappet
Mounting Flange Bolt Torque12 N·m (tighten evenly in progressive alternating passes)
High Pressure Pipe Torque28 N·m Flare Nut Connection
Flow Control Solenoid Resistance8.5 - 10.5 Ω at 20°C (PCM PWM duty cycle regulated)
Common Fault CodesP0087 (Fuel Rail Pressure Low), P0088 (Rail Pressure High), P0172 (Fuel System Rich - Oil Dilution)
Workshop PrecautionInspect camshaft roller follower for pitting and replace pump O-ring with clean engine oil lubrication

Matched High-Pressure Fuel Pump (Fuel Circuit Assembly)

Operates on the same high-pressure rail circuit. When troubleshooting low rail pressure (DTC P0087), verify pump volumetric delivery before replacing injectors.

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16010-5A2-A52
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Technical Specifications & Pinout
04

Installation Tips

  1. [
  2. {
  3. "step": 1,
  4. "title": "Depressurize Fuel Rail & Remove High Pressure Pump Cover",
  5. "instruction": "Depressurize fuel lines via fuel pump relay removal. Remove engine cover and pump sound insulation bracket atop cylinder head."
  6. },
  7. {
  8. "step": 2,
  9. "title": "Disconnect Low Pressure Feed Line & Steel High Pressure Flare Nut",
  10. "instruction": "Disconnect low pressure rubber supply line with quick-release tool. Unscrew high pressure steel line flare nut (28 N·m) with backup counter-wrench."
  11. },
  12. {
  13. "step": 3,
  14. "title": "Unfasten Mounting Bolts Evenly & Inspect Roller Tappet",
  15. "instruction": "Loosen two mounting bolts (12 N·m) alternately in half-turn steps to relieve spring tension. Lift pump and inspect roller tappet and camshaft lobe."
  16. },
  17. {
  18. "step": 4,
  19. "title": "Fit New O-Ring, Torque Bolts Evenly & Verify Pressure Integrity",
  20. "instruction": "Install replacement O-ring with fresh engine oil coating. Torque bolts alternately to 12 N·m. Tighten steel fuel line to 28 N·m. Start engine and verify zero fuel leaks."
  21. }
  22. ]
05

Diagnostic Trouble Codes & Fault Protocols

Common diagnostic trouble codes (DTCs) triggered when this common rail injector experiences wear, circuit faults, or calibration drift:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

Technical Diagnostic & Service Protocols

Authoritative field procedures, diagnostic testing thresholds, and service SOPs for this assembly.

COMMON RAIL WORKSHOP DIAGNOSTICS

Common Rail High-Pressure Pump Diagnostics Guide

Diagnose common rail high-pressure pump failure: suction vacuum, CP4 roller glitter, plunger wear, air ingress & P0087 hard start. Workshop bench testing.

Read Technical Protocol
COMMON RAIL WORKSHOP DIAGNOSTICS

Fuel Metering Valve (IMV/SCV) Diagnostics Guide

Diagnostic guide for common rail fuel metering valves (IMV/SCV/FCA/MPROP). Normally open vs closed, coil resistance, PWM duty cycle & P0088 / P0089 test.

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OBD-II DIAGNOSTIC PROTOCOL

P0087 Low Rail Pressure Diagnosis Guide

Step-by-step workshop diagnostic protocol for OBD-II DTC P0087 (Fuel Rail Pressure Too Low). 5-stage troubleshooting tree: backleak testing, SCV valve, PRV valve, and high-pressure pump.

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COMMON RAIL WORKSHOP DIAGNOSTICS

Rail Pressure Relief Valve Diagnostics Guide

Common rail pressure relief valve (PRV) testing guide. Diagnose hot start stalls, P0087 rail pressure loss, return line leakage & single vs 2-stage valves.

Read Technical Protocol