Catalog / BOSCH / 31405791
BOSCH

31405791

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SolenoidBosch HDP5 / HDP6 Gasoline Direct Injection High-Pressure Pump (200 bar)Euro 56

BOSCH 31405791 High Pressure Fuel Pump Volvo XC90 XC60 S90 V90 V60 2.0T Drive-E T5 T6 B4204T 0261520268

Reference data for Bosch 31405791 common rail injector · OEM 31375481, 31478293, 31478294, 0261520268, GDP607, HM10052 · Application Volvo 2.0L Drive-E Turbo & Twin-Charged (B4204T / T5 / T6 / T8)
OE REFERENCE31375481, 31478293, 31478294, 0261520268, GDP607, HM10052
CONTROL VALVE-
NOZZLE-
RAIL PRESSURE200 bar
EMISSIONEuro 5 / Euro 6
WARRANTY12 Months
01

Compatible Injectors

OEM Ref
02

Vehicle & Engine Fitment

VehicleEngineYears
Volvo XC90 IIVolvo 2.0L Drive-E Turbo & Twin-Charged (B4204T / T5 / T6 / T8)2016-2024
Volvo XC60 IIVolvo 2.0L Drive-E Turbo & Twin-Charged (B4204T / T5 / T6 / T8)2018-2024
Volvo S90 IIVolvo 2.0L Drive-E Turbo & Twin-Charged (B4204T / T5 / T6 / T8)2017-2024
03

Technical Specifications

SpecificationValue
sku31405791
brandBOSCH
manufacturer_code0261520268
pressure_rating200 bar (2900 psi)
torque_flange20 N-m (15 lb-ft)
torque_line28 N-m (21 lb-ft)
engine_familyVolvo 2.0L Drive-E Turbo / Twincharged DOHC 16V B4204T (T5 / T6)
Operating PressureCore Spec

Matched High-Pressure Fuel Injectors (Fuel Circuit Assembly)

Directly supplied by this high-pressure pump. Verify injector backleak balance if rail pressure fails to build during engine cranking.

DENSOExact Engine & Chassis Match
31303495
Gasoline Direct Injection (GDI) • 200 bar
🚙 Volvo S90 Ii (B4204T)
Technical Specifications & Pinout
04

Diagnostic Trouble Codes & Fault Protocols

Common diagnostic trouble codes (DTCs) triggered when this common rail injector experiences wear, circuit faults, or calibration drift:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

Technical Diagnostic & Service Protocols

Authoritative field procedures, diagnostic testing thresholds, and service SOPs for this assembly.

COMMON RAIL WORKSHOP DIAGNOSTICS

Common Rail High-Pressure Pump Diagnostics Guide

Diagnose common rail high-pressure pump failure: suction vacuum, CP4 roller glitter, plunger wear, air ingress & P0087 hard start. Workshop bench testing.

Read Technical Protocol
COMMON RAIL WORKSHOP DIAGNOSTICS

Fuel Metering Valve (IMV/SCV) Diagnostics Guide

Diagnostic guide for common rail fuel metering valves (IMV/SCV/FCA/MPROP). Normally open vs closed, coil resistance, PWM duty cycle & P0088 / P0089 test.

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OBD-II DIAGNOSTIC PROTOCOL

P0087 Low Rail Pressure Diagnosis Guide

Step-by-step workshop diagnostic protocol for OBD-II DTC P0087 (Fuel Rail Pressure Too Low). 5-stage troubleshooting tree: backleak testing, SCV valve, PRV valve, and high-pressure pump.

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COMMON RAIL WORKSHOP DIAGNOSTICS

Rail Pressure Relief Valve Diagnostics Guide

Common rail pressure relief valve (PRV) testing guide. Diagnose hot start stalls, P0087 rail pressure loss, return line leakage & single vs 2-stage valves.

Read Technical Protocol