Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) Diesel Injector
Cross-Reference & Technical Specs
Authoritative technical specifications, verified Bosch part numbers, control valve stamping codes, nozzle spray orifices, and hold-down tightening torque for the Mercedes-Benz OM646 diesel engine family.
All Verified Part Numbers for Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L)
The following 6 common-rail injector assemblies are calibrated for this engine family. Click any SKU to view individual test bench flow curves, sister cross-references, and vehicle applications.
Bosch 0445110137 Common Rail Injector for Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) →
BOSCH CRIF00VC01328Nozzle Code: DLLA153P1246Bosch 0445110156 Common Rail Injector for Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) →
BOSCH CRIF00VC01328Nozzle Code: DLLA153P1270Bosch 0445115068 Common Rail Injector for Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) →
BOSCH CRIIntegrated Piezo Actuator (CRI3)Nozzle Code: F00VX20017Bosch 0445110189 Common Rail Injector for Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) →
BOSCH CRIF00VC01051Nozzle Code: DSLA154P1320Bosch 0445110138 Common Rail Injector for Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) →
BOSCH CRIF00VC01328Nozzle Code: DLLA153P1246Bosch 0445110155 Common Rail Injector for Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) →
BOSCH CRIF00VC01328Nozzle Code: DLLA153P1270| Part Number (SKU) | Primary OE Reference | Control Valve | Nozzle Code |
|---|---|---|---|
| A6460700187, A6460700287, A6470700187 | F00VC01328 | DLLA153P1246 | |
| A6480700187, 6480700187 | F00VC01328 | DLLA153P1270 | |
| A6460701487, 6460701487, A6460701187 | Integrated Piezo Actuator (CRI3) | F00VX20017 | |
| A6110701187, A6110701287, A6470700187 | F00VC01051 | DSLA154P1320 | |
| 6460700187, A6460700187, A646070018780 | F00VC01328 | DLLA153P1246 | |
| A6480700187, 6480700187, A64807001870080 | F00VC01328 | DLLA153P1270 |
Verified Vehicle Compatibility
| Make / Manufacturer | Vehicle Model & Platform | Engine Specification | Model Years |
|---|---|---|---|
| Mercedes-Benz | Vito (W639) 111 CDI / 115 CDI | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2003-2014 |
| Mercedes-Benz | Viano (W639) CDI 2.0 / 2.2 | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2003-2014 |
| Mercedes-Benz | Classe E (W211) 200 CDI / 220 CDI | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2002-2009 |
| Mercedes-Benz | Sprinter (T1N) 316 CDI / 416 CDI | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2000-2006 |
| Mercedes-Benz | E-Class (W211) E 200 CDI / E 220 CDI / E 270 CDI / E 280 CDI / E 320 CDI | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2002-2006 |
| Mercedes-Benz | E-Class T-Model (S211) E 220 CDI / E 270 CDI / E 280 CDI / E 320 CDI | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2003-2006 |
| Mercedes-Benz | S-Class (W220) S 320 CDI | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2002-2004 |
| Mercedes-Benz | C-Class (W203) C 220 CDI | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2004-2007 |
| Mercedes-Benz | CLK (C209) 220 CDI / 270 CDI | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2002-2005 |
| Mercedes-Benz | Sprinter II (NCV3, 4-/5-cylinder variants) | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2006-2009 |
| Mercedes-Benz | Sprinter 209/211/213/309/311/313/411/509/511 CDI (W906) | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2006-2009 |
| Mercedes-Benz | Vito 109/111 CDI (W639) | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2006-2010 |
| Mercedes-Benz | Viano CDI 2.0 / 2.2 (W639) | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2006-2010 |
| Mercedes-Benz | E270 CDI (W210 / W211) | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 1999-2005 |
| Mercedes-Benz | ML270 CDI (W163) | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 1999-2005 |
| Mercedes-Benz | C270 CDI (W203) | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2000-2005 |
| Mercedes-Benz | Sprinter 216 CDI / 316 CDI / 416 CDI (T1N) | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2000-2006 |
| Mercedes-Benz | Vito W639 109 CDI / 111 CDI / 115 CDI 2.2 | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2003-2010 |
| Mercedes-Benz | Viano W639 CDI 2.0 / 2.2 | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2003-2010 |
| Mercedes-Benz | C-Class W203 / S203 / CL203 C 200 CDI / C 220 CDI | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2003-2007 |
| Mercedes-Benz | E-Class (W211 / S211) E 200 CDI / E 220 CDI | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2002-2006 |
| Mercedes-Benz | E-Class (W211 / S211) E 270 CDI | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2002-2005 |
| Mercedes-Benz | E-Class (W211 / S211) E 280 CDI / E 320 CDI | Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) | 2002-2006 |
Installation, Tightening Torque & Re-torque Protocol
Strict torque compliance is mandatory on Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) common-rail cylinder heads. Over-torquing stretches the injector body or strips the head clamping threads, while under-torquing allows combustion blow-by past the copper sealing washer:
- Hold-down clamp bolt: 7 N·m + 90° (cold state). Always clean the cylinder head recess with an injector seat reamer.
- High-pressure rail flare nut: 25-30 N·m using a dedicated 17 mm line wrench.
- Return leak-off banjo bolt: 9-12 N·m with fresh copper washers on both sides of the banjo union.
After fitting replacement injectors on Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L), generate or program the cylinder-specific IMA calibration code into the engine ECU using an OEM-level scan tool (Bosch KTS, Renault CLIP, or VAG-COM) to prevent cylinder power imbalance and rough idle.
Technical Diagnostics FAQ for Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L)
What DTC fault codes indicate a failing injector on Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L)?
The most frequent fault codes are P0201 through P0204 (Injector Circuit Malfunction on Cylinders 1-4), P2146/P2149 (Injector Group Supply Voltage Error), and P0087 (Fuel Rail Pressure Low due to excessive internal leak-off). Measure solenoid coil resistance across the pins (0.5-1.5 Ω) and perform a graduated-bottle dynamic leak-back test to pinpoint the leaking cylinder.
Can sister SKUs within the Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) family be interchanged?
Not unless explicitly confirmed on the vehicle build plate. While sister SKUs share the same physical outer envelope and F00VC01328 control valve, they differ in nozzle spray orifice angle and factory IMA flow calibration. Mixing sister SKUs on the same engine block can trigger rough idle, elevated exhaust gas temperatures (EGT), and MOT emissions failure.
Which specific Bosch injectors fit the Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) engine?
The verified genuine Bosch common-rail injectors engineered for the Mercedes-Benz OM646 / OM647 / OM648 CDI (2.2L & 2.7L) engine family are:
- Bosch 0445110137 Common Rail Injector → (OE: A6460700187, A6460700287, A6470700187, A6470700087, 6460700187) — Control Valve: F00VC01328, Nozzle Code: DLLA153P1246
- Bosch 0445110156 Common Rail Injector → (OE: A6480700187, 6480700187) — Control Valve: F00VC01328, Nozzle Code: DLLA153P1270
- Bosch 0445115068 Common Rail Injector → (OE: A6460701487, 6460701487, A6460701187, 6460701187, A6460701587, 6460701587) — Control Valve: Integrated Piezo Actuator (CRI3), Nozzle Code: F00VX20017
- Bosch 0445110189 Common Rail Injector → (OE: A6110701187, A6110701287, A6470700187, A6120700487) — Control Valve: F00VC01051, Nozzle Code: DSLA154P1320
- Bosch 0445110138 Common Rail Injector → (OE: 6460700187, A6460700187, A646070018780, 646070018780) — Control Valve: F00VC01328, Nozzle Code: DLLA153P1246
- Bosch 0445110155 Common Rail Injector → (OE: A6480700187, 6480700187, A64807001870080, 64807001870080) — Control Valve: F00VC01328, Nozzle Code: DLLA153P1270