Katalog / BOSCH / JL3Z-9F593-A
BOSCH

JL3Z-9F593-A

Visa spec.
SolenoidFord Dual-Fuel PFDI (Port Fuel Injection + 250-bar Direct Injection)Euro 3706

BOSCH JL3Z-9F593-A Direktinjektor Ford F-150 Mustang 5.0L Coyote Gen 3

Referensdata för Bosch JL3Z-9F593-A common rail-spridare · OEM 0261500360, 0261500361, FJ1431, JL3E-9F593-AB · Applikation Ford 5.0L Coyote V8 (Gen 3 PFDI Dual-Fuel Ti-VCT)
OE-REFERENS0261500360, 0261500361, FJ1431, JL3E-9F593-AB
STYRVENTILHigh-Response Multi-Hole Electromagnetic Nozzle
SPRIDARSPETS-
RAILTRYCK250 bar
MILJÖKLASSTier 3 Bin 70 / Euro 6d-Temp / LEV III
GARANTI12 Månader
01

Kompatibla spridare

OEM-ref
02

Passande fordon & motorer

FordonMotorÅrsmodell
Ford F-1505.0L V8 Coyote Gen 3 PFDI2018-2023
Ford Mustang GT5.0L V8 Coyote Gen 3 PFDI2018-2023
Ford Mustang Mach 15.0L V8 Coyote Gen 3 PFDI2021-2023
03

Tekniska specifikationer

SpecifikationVärde
SystemtypFord Port Fuel & Direct Injection (PFDI) 250-bar System
ArbetstryckHuvudspec.
Spray PatternLaser-Drilled Multi-Hole Symmetrical Spray Cone
Åtdragningsmoment spännbygelsbult10 N·m (89 in-lb) direct fuel rail securing bolts📐 Moment- & vinkelguide →
Åtdragningsmoment högtrycksrör28 N·m (21 lb-ft) high-pressure crossover tube union nut
Combustion SealVirgin PTFE Teflon Sealing Ring (Pre-compressed)
Upper Rail O-RingFluorocarbon (FKM) High-Temp Bio-Ethanol Resistant
ManufacturerBosch (OEM for Ford Motor Company)
Bosch Production Number0261500360 / 0261500361
04

Monteringsanvisningar

  1. [
  2. {
  3. "step": 1,
  4. "title": "Dual-Fuel System Depressurization & Preparation",
  5. "instruction": "Depressurize both port fuel and direct injection systems by disabling the low-pressure fuel pump fuse and running engine until stall. Disconnect battery negative terminal."
  6. },
  7. {
  8. "step": 2,
  9. "title": "Intake Manifold & Upper Port Injection Rail Removal",
  10. "instruction": "Remove intake air ducting and throttle body connections. Disconnect low-pressure port injector wiring harness and unbolt upper intake manifold assembly to access the direct injection rail beneath."
  11. },
  12. {
  13. "step": 3,
  14. "title": "Direct Injection Rail & Steel Fuel Line Removal",
  15. "instruction": "Disconnect high-pressure direct fuel injector electrical plugs. Using a flare wrench, loosen the high-pressure crossover tube fittings. Remove fuel rail hold-down bolts (10 N·m) and withdraw rail with injectors."
  16. },
  17. {
  18. "step": 4,
  19. "title": "Cylinder Head Bore Cleaning & PTFE Seal Pre-Fitting",
  20. "instruction": "Clean injector combustion bores in the cylinder head using brass soft brushes and lint-free swabs. Ensure the pre-installed Teflon seal ring on the new Bosch injector is undamaged and free of engine oil/grease."
  21. },
  22. {
  23. "step": 5,
  24. "title": "Rail Alignment & Torque Specification Adherence",
  25. "instruction": "Lightly lubricate upper FKM O-rings with clean engine oil (keep lower Teflon dry). Press injectors into cylinder head bores, position direct fuel rail, and torque mounting bolts in two passes up to 10 N·m."
  26. },
  27. {
  28. "step": 6,
  29. "title": "High-Pressure Line Torquing & Engine Leak Inspection",
  30. "instruction": "Reinstall high-pressure fuel lines and torque flare nuts to 28 N·m. Reinstall intake manifold and port injection components. Cycle ignition 3 times to prime system and perform high-pressure fuel leak diagnostic check."
  31. }
  32. ]
05

Felkoder (DTC) och Diagnosprotokoll

Vanliga diagnosfelkoder (DTC) som aktiveras nar denna common rail-injektor uppvisar slitage, kretsfel eller kalibreringsavvikelse:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

Tekniska Diagnos- och Serviceprotokoll

Verifierade verkstadsrutiner, testgränsvärden och serviceinstruktioner för denna komponent.

Diagnostikprotokoll för verkstad

Test av Returläckage på Common Rail-Spridare: Gränsvärden

Protokoll för mätning av dynamisk returmängd på dieselspridare med mätglas. Gränsvärden i ml/min, slitage på styrventil och felsökning av felkod P0087.

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IMA / QR Calibration

Bosch IMA Injektor-Kodning: Placering & 6-9 Siffror Guide

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VERKSTADS-SOP FÖR COMMON RAIL-DIESEL

Fastbrända spridare: Utdragning & koksrengöring | SOP

Verkstadsguide (SOP) för säker utdragning av fastsittande dieselspridare med tryckluftsvibrator, kemisk upplösning av koks och fräsning av tätningsytor.

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MONTERINGS- OCH INSTALLATIONSPROTOKOLL

Åtdragningsmoment Spridare Diesel & Vinkeldragning

Åtdragningsmoment för common rail-spridare och vinkeldragning TTY. Verkstadstabeller för Bosch, Detroit DD13, Cummins och VAG 2.0 TDI i Nm.

Läs tekniskt protokoll