SKU: 0445110036
BOSCHEuro 3

0445110036 Common Rail Injector for PSA DW12 2.2 HDi /

BOSCH · OE Code 1980 73 / 1980 74 / 1980 75 / 1980 AE / 9638444980 (Citroen/Peugeot/Fiat/Lancia) · Engine Bosch Common Rail (CRI1-13 solenoid, CR/IFS17/ZEREW10S)

OE Reference1980 73 / 1980 74 / 1980 75 / 1980 AE / 9638444980 (Citroen/Peugeot/Fiat/Lancia)
BrandBOSCH
Fuel SystemBosch Common Rail (CRI1-13 solenoid, CR/IFS17/ZEREW10S)
EmissionEuro 3
Warranty12 Months
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Product Overview

The BOSCH 0445110036 is a complete injector assembly for PSA/Fiat/Lancia 2.2L HDi/JTD engines using the CRI1-13 (Common Rail Injection, first-generation CR/IFS17/ZEREW10S) solenoid-actuated fuel system. The F00VC01052 control valve meters fuel flow via a 3-6 micron clearance solenoid mechanism, enabling stable multi-pulse injection at up to 1600 bar peak rail pressure. The stamped nozzle DSLA144P890 is a hole-type (internal Bosch P/N 0433175250) design with multiple precision-drilled orifices for fine fuel atomisation. Compatible with 4HX (DW12TED4 - 98 kW normally aspirated) and 4HW (DW12ATED4 - 125 kW VNT turbo) engine variants, covering PSA Group (Citroen/Peugeot) and Fiat Group (Fiat/Lancia) vehicles from 2000-2007. Each injector carries a unique IMA calibration code - cross-reference with the ECU before ordering.

Before You Order

Verify the engine code 4HX or 4HW on the cylinder head and the OE part number on the injector body before ordering - they must both match.

Technical references: OEM service documentation, manufacturer catalogs, and field repair data.

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Compatible Injectors

Primary
0445110195044511019604451101970445110198
OEM Ref
Citroen198073/198074/198075/1980AE/9638444980
Aftermarket
098643501309864350140986435015
OE Nozzle
DSLA144P890
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Vehicle & Engine Fitment

Vehicle Engine Years
Citroen C5 2.2 HDi4HX/4HW2001-2005
Citroen C8 2.2 HDi4HX/4HW2002-2006
Peugeot 406 2.2 HDi4HX/4HW2000-2005
Peugeot 607 2.2 HDi4HX/4HW2000-2007
Peugeot 807 2.2 HDi4HX/4HW2002-2006
Fiat Ulysse 2.2 JTD4HW2002-2007
Lancia Phedra 2.2 JTD4HW2002-2007
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Technical Specifications

Specification Value
SKU0445110036
BrandBOSCH
TypeComplete Injector Assembly (CRI1-13, CR/IFS17/ZEREW10S)
OE Number0433175250
Control ValveF00VC01052
Magnet AssemblyF00VC30057
Nozzle Code0433175250 (hole-type, DSLA144P890)
Injection SystemBosch Common Rail (CRI1-13 solenoid, CR/IFS17/ZEREW10S)
Operating Pressure1600 bar peak
Solenoid Voltage12V DC
MaterialHigh-grade alloy steel body, ceramic nozzle tip
Weightapprox. 0.65 kg
Warranty12 months
Net Weight540 g
Emission StandardEuro 3
Engine Family4HX (DW12TED4) / 4HW (DW12ATED4) →
Displacement2.2L (2179cc)
Cylinders4
Power Output98 kW (4HX) / 125 kW (4HW)
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Installation Tips

Tools needed: Torque wrench (range 5-80 N m) (Required for two-stage torque procedure), 15 mm flare nut wrench (For HP fuel rail banjo bolts - never use open-ended wrench on injector side), 17 mm socket (For injector hold-down bolts), Torque-angle gauge or angle-wrench (For 110deg final-stage angle-tightening), Injector reamer / bore cleaner (Clean carbon deposits from injector bore before fitting), Bosch KTS / DELPHI diagnostic tool (Required for IMA programming after installation), New copper washers + O-ring kit (Replace every time; never reuse old seals)
  1. Depressurise fuel system: remove fuel pump fuse, crank engine until it stalls, reconnect battery negative.
  2. Remove engine cover, disconnect battery negative terminal (12V DC solenoid - isolate first).
  3. Disconnect injector electrical connectors; tag each with cylinder number.
  4. Remove HP fuel rail - use 15 mm flare nut wrench on banjo bolts; catch residual fuel.
  5. Remove injector hold-down clamp bolts - 17 mm socket; extract old injector.
  6. Clean injector bore with reamer; inspect bore for scoring or corrosion.
  7. Fit new copper washer (top) and O-ring (bottom) on new 0445110036; lubricate seals with clean engine oil.
  8. Insert new injector - ensure straight insertion, no tilt; install hold-down clamp.
  9. Torque hold-down bolts: Stage 1 = 20 N m (criss-cross); Stage 2 = additional 110deg angle (~ 60 N m equivalent). Mark witness line before angle-tightening.
  10. Reconnect HP rail banjo bolts: 25 N m.
  11. Reconnect injector electrical connectors - ensure water-seal boot is properly seated.
  12. Prime fuel system: hand pump 3 times, then crank engine for 5 seconds. Check for leaks at banjo joints.
  13. With engine warm, use diagnostic tool to program IMA code (4-digit code on injector label) and clear adaptation values.
  14. Road test 10-15 minutes; monitor for rough idle, MIL, or black smoke.
Tips & Warnings:
  • WARNING Never exceed 25 N m on Stage 1 torque - over-compression of O-ring causes permanent fuel weepage.
  • WARNING The 4HX and 4HW variants use different IMA codes - entering the wrong code causes P0300 and rough idle.
  • If the ECU rejects the IMA code (permanent MIL after programming), the injector may be the wrong variant for that specific VIN - verify engine code on cylinder head.
  • Replace all 4 injectors as a matched set if mileage > 150,000 km; mixing old and new injectors causes cylinder imbalance.
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Frequently Asked Questions

A failing 0445110036 typically triggers P0201-P0204 (cylinder 1-4 injector circuit faults) and/or P0340 (camshaft position sensor - often a secondary symptom when injector wiring corrodes from fuel weepage). The 4HX/4HW engine uses a shared wiring harness connector per injector; if the connector seal degrades, moisture causes high resistance and P020x codes that are intermittent at idle. Diagnosis: swap the suspected cylinder's injector harness connector with a known-good one; if the fault code moves, the injector is the cause.

Verify three things on the vehicle: (1) engine code - look for '4HW' stamped on the cylinder head near the cam cover; (2) OE part number - Bosch 0445110036 is stamped on the injector body near the electrical connector; (3) the inlet connector type - 0445110036 uses a 2-pin Deutsch connector (not the later 4-pin). If all three match, the part is correct. Cross-reference with dealer using OE number 96372779 if in doubt - this is the PSA group reference many dealers use instead of the Bosch number.

Both share the same F00VC01052 valve set, but differ in IMA (Injection Quantity Adjustment) calibration code stamped on the solenoid body. 0445110036 is for the 4HX (DW12TED4 - normally aspirated/lower-boost variant, 98 kW), while 0445110240 is for the 4HW (DW12ATED4 - higher-boost, 125 kW with VNT turbo). Installing the wrong variant causes fuel metering errors, black smoke at load, and P020x codes. The visual difference: the 4HW injector body has a deeper recess around the nozzle tip.

No - 0445110195 uses a different control valve (F00VC01054, not F00VC01052), so the two are NOT interchangeable even though both fit the 4HW engine physically. The 0445110195 group (0445110195-0445110204) is for a later 4HW variant with updated ECU mapping (likely Euro 4 OBD-compliant). Using 0445110036 on a Euro 4 OBD system will cause the ECU to reject the injector and trigger a permanent MIL.

PSA workshop data specifies two-stage torque: (1) Pre-torque to 20 N m in a criss-cross pattern; (2) Final angle-tighten an additional 110deg (approximately 60 N m equivalent). Use a torque-angle gauge or a click-type wrench set to 20 N m, then mark a witness line and turn 110deg with an open-ended ring spanner. Common error: over-tightening beyond 110deg crushes the injector body O-ring seal, causing fuel weepage and P0300 codes. Never exceed 25 N m on the first stage.

Yes - IMA (Injection Quantity Adjustment) coding is mandatory on all 4HX/4HW engines after injector replacement. The ECU uses a cylinder-specific adaptation factor stored in non-volatile memory; installing a new injector without re-coding causes rough idle and P0300 for the first 5-10 minutes. Use a Bosch KTS series or DELPHI/PP2000 diagnostic tool: navigate to 'Injection - IMA Programming', enter the 4-digit calibration code from the new injector body label, then clear adaptation values and let the ECU relearn. Average workshop time: 45-60 minutes including road test.

Standard warranty: 12 months from invoice date. Covers: solenoid coil open-circuit, control valve seizure, nozzle blockage from manufacturing defects. Voided by: (1) Installation damage - crushed O-rings or cracked body from incorrect torque; (2) Fuel contamination - water or debris in the system; (3) Incorrect IMA coding leading to over-fuelling; (4) Use of B20 or higher biodiesel blends in the fuel system. Keep the Bosch diagnostic report as proof of correct installation.

No - 0445110036 is rated Euro 3 (homologation tested for OBD-II, not OBD-II-5/EOBD-Euro 6). The later 4HW engines (post-2005) in some markets required upgraded injectors with different IMA codes for Euro 4/5 compliance. Installing a Euro 3 injector on a Euro 5 vehicle will trigger a permanent MIL, fail the annual emissions test, and may void the vehicle's type approval. For post-2006 applications, check if the vehicle is Euro 4/5 - if so, use a Euro 4-rated injector variant.

Three most common failure patterns for the 4HX/4HW fuel system: (1) Hard cold start + white smoke for 30-60 seconds - caused by worn control valve seal allowing back-bleeding of fuel into the return line overnight; (2) Black smoke + power loss under load - nozzle tip coking from short-distance urban driving; cleaning is ineffective, replacement required; (3) Intermittent P020x at idle - moisture ingress at the injector electrical connector (pin corrosion), not necessarily the injector itself. Check connector seal and harness first before condemning the injector.

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