0445110116
Bosch exchange number for same physical unit as 0445110115 - interchangeable
BOSCH · OE Code A6680700987 A6680701287 · Engine Common Rail Diesel (CRI, 0445110 series solenoid)
The BOSCH 0445110115 is a complete injector assembly for the Mercedes-Benz OM668 engine family - the first-generation CRI (Common Rail Injection) solenoid-actuated fuel system used in the A-Class W168 (A 160 CDI / A 170 CDI, 1998-2004). The F00VC01024 control valve operates via a precision solenoid with a 3-6 micron clearance, regulating fuel flow to support multi-stage injection at up to 1200 bar peak rail pressure. The OE nozzle DSLA156P1155+ (internal Bosch code 0433175342) is a precision spray nozzle designed for the OM668 combustion chamber. The OM668 engine family is known for its sensitivity to injector balance - each injector carries a unique IMA calibration code that must be registered in the ECU after installation. Compatible with A 160 CDI (44/55 kW) and A 170 CDI (66/70 kW) variants. Sister SKUs 0445110116 (Bosch exchange), 0445110097, 0445110098 (sister CRI variants) share F00VC01024 valve and DSLA156P1155+ nozzle but carry unique IMA codes - NOT interchangeable without ECU re-coding.
Verify engine code OM668.942 on the block and OE number A6680700987 (A 160 CDI 44/55 kW) or A6680701287 (A 170 CDI 66/70 kW) on the injector body before ordering.
Technical references: OEM service documentation, manufacturer catalogs, and field repair data.
| Vehicle | Engine | Years |
|---|---|---|
| Mercedes-Benz A-Class W168 A 160 CDI | OM668.940 / OM668.941 | 1998-2004 |
| Mercedes-Benz A-Class W168 A 170 CDI | OM668.942 | 1998-2004 |
| Specification | Value |
|---|---|
| OEM Number | 0433175342 |
| Engine Family | OM668.940 → |
| Control Valve | F00VC01024 |
| Nozzle Code | DLLA156P1155+ |
| Injection System | Common Rail Diesel (CRI) |
| Emission Standard | Euro 3 |
| Material | High Speed Steel |
| Warranty | 24 months |
| Net Weight | 600 g |
| Operating Pressure | 1,350 bar peak |
Common fault codes: P0201-P0204 (cylinder injector circuit faults - open/short circuit in solenoid wiring), P0300-P0304 (random/multi-cylinder misfire - fuel metering error from worn valve), and P0562/P0563 (system voltage low/high - often caused by corroded injector harness connector pins from fuel weepage). On the OM668, the injector harness connectors are prone to moisture ingress due to their low position in the engine bay. Diagnosis: measure solenoid resistance (typical 0.5-2.0 Ohm) with engine cold; if open circuit or > 3 Ohm, replace the injector.
Three verification steps: (1) Engine code - look for 'OM 668.942' stamped on the engine block near the injection pump; (2) OE part number - Bosch 0445110115 stamped on the injector body near the electrical connector; (3) Connector type - the OM668 uses a 2-pin push-fit connector (black, 2-way). Cross-reference: A6680700987 = A 160 CDI (44/55 kW), A6680701287 = A 170 CDI (66/70 kW). The correct Bosch part for both is 0445110115.
Both share F00VC01024 valve and nozzle 0433175342. 0445110115 is the primary OE Bosch part number; 0445110116 is the Bosch exchange/service part number for the same physical injector. They are interchangeable - use whichever is cheaper or more available.
0445110097 and 0445110098 share the same F00VC01024 valve group and are likely the same physical injector under different exchange codes. Each has a unique IMA calibration code - always match the exact 0445110115 stamped on your original injector, not just the valve code. Wrong IMA causes rough idle and P0300.
Mercedes-Benz OM668 procedure: (1) Apply thread sealant to hold-down bolts; (2) Pre-torque to 5 N m (criss-cross); (3) Final torque to 20 N m. WARNING Key error: the OM668 uses a SINGLE central hold-down bolt per injector - over-tightening (> 25 N m) can crack the clamp tab. After installation, use Star Diagnostic to code the new injector into the ECU.
Yes - mandatory on all OM668 engines. Use Star Diagnostic (SDS), HHT, or compatible after-market scanner (e.g., Autel Maxisys with Mercedes DAS). Navigate to Motor Electronics -> Injectors -> Code Cylinders -> enter the 4-digit IMA code from the new injector label. Without coding, the ECU defaults to a generic map causing rough idle and increased fuel consumption. Workshop time: 30-60 minutes including road test.
Standard warranty: 12 months from invoice date. Covers: solenoid coil open-circuit, control valve failure, nozzle blockage from manufacturing defect. Voided by: (1) installation damage from over-torquing the single hold-down bolt; (2) fuel contamination; (3) missing ECU coding causing over-fuelling; (4) use of bio-diesel blends above B7. Keep the Star Diagnostic printout showing successful injector coding as warranty evidence.
No - 0445110115 is specific to OM668 (A-Class W168, 1998-2004). The later OM646 (2003-2006) and OM651 (2008+) engines use different injector designs with different control valve codes and ECU protocols (MED17 vs EDC16). Installing an OM668 injector in an OM646/651 will cause permanent MIL and possible engine damage. Verify engine code on the block before ordering.
For the OM668, genuine Bosch or quality remanufactured units are strongly recommended. The A-Class is sensitive to injector balance - mismatched injectors cause cylinder-to-cylinder variation that the ECU cannot fully compensate. Aftermarket injectors for this early CRI system are notorious for inconsistent spray pattern and premature valve wear. Budget option: use a Bosch Exchange reman (core exchange programme) rather than a third-party aftermarket.