Catalog / BOSCH / 0445110021
BOSCH

0445110021

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SolenoidBosch Common Rail (CRI2 solenoid, 0445110 series)Euro 3

BOSCH 0445110021 - F9Q 1.9 dCi Common Rail Injector

Reference data for Bosch 0445110021 common rail injector · OEM 7700107165, 93183595, 91160179, 8200212715, 7700111014 · Application Renault F9Q 1.9 dCi (1870 cc)
OE REFERENCE7700107165, 93183595, 91160179, 8200212715, 7700111014
CONTROL VALVEF00VC01005
NOZZLEDSLA140P862+
EMISSIONEuro 3
WARRANTY12 Months
01

Product Overview

WORKSHOP NOTICEECU Calibration / IMA Coding Required

This injector requires 6-8 digit calibration code programming (IMA / QR code) into the vehicle ECU (using Bosch KTS, Lexia/Diagbox or equivalent diagnostic equipment) following replacement to balance cylinder fuel delivery and prevent DTC P0300 misfire codes.

The 0445110021 is a complete solenoid common-rail diesel injector assembly for the F9Q engine family (Renault 1.9 dCi / Opel 1.9 CDTI), operating at a peak rail pressure of 1,600 bar on Bosch CRI2-1.1 high-pressure common-rail systems. At the heart of the injector is the DSLA140P862+ multi-hole nozzle (internal Bosch code 0433175230) - six spray holes of 0.140 mm diameter drilled at a 140° spray angle, producing the fine atomisation that allows Euro 3 emissions compliance on the F9Q 4-cylinder direct-injection block. The control valve (F00VC01005) and nozzle seat are calibrated as a matched pair at the Bosch factory; if either component is replaced independently, the leak-back rate drifts outside the 2 ml/min Bosch spec and triggers P0201 (Injector Cylinder 1 - Circuit Malfunction) or P0202/203/204 codes on diagnostic scan. Always replace as a matched pair and re-code the ECU cylinder-by-cylinder with Bosch KTS or compatible OEM-level scan tool after installation.

Before You Order

Always verify the OE Renault reference (7700107165 / 93183595) stamped on your existing injector body before ordering. The 0445110021, 0445110146 and 0445110056 share the same physical assembly but differ in IMA calibration coding; the wrong sister SKU can cause ECU immobility on F9Q platforms.

Technical references: OEM service documentation, manufacturer catalogs, and field repair data.
02

Compatible Injectors

Primary
OEM Ref
Aftermarket
OE Nozzle
03

Vehicle & Engine Fitment

VehicleEngineYears
Renault Laguna I/IIF9Q1999-2005
Renault Megane IF9Q1999-2003
Renault Scenic IF9Q1999-2003
Renault Trafic IIF9Q2001-2006
Renault Master IIF9Q2001-2003
Opel VivaroF9Q2001-2006
Opel Movano 1.9 DTIF9Q2001-2005
04

Technical Specifications

SpecificationValue
OEM Number7700107165, 8200212715, 93183595
Engine FamilyF9Q (Renault 1.9 dCi / Opel 1.9 CDTI)
Control ValveCore Spec
🔗 Shared Valve (3 assemblies):04451100560445110146
Nozzle CodeCore Spec
🔗 Shared Nozzle (3 assemblies):04451100560445110146
Injection SystemCommon Rail Diesel (CRI2.1)
Emission StandardEuro 3
MaterialHigh-grade alloy steel body, hardened nozzle needle
Net Weight380 g
Operating PressureCore Spec
Nozzle Spray PatternCore Spec
🔗 Shared Nozzle (3 assemblies):04451100560445110146
Warranty12 months
Magnet AssemblyF00VC30055
Seal Ring KitF00VC99002
05

Installation Tips

  1. Execute the mandatory two-wrench counter-hold method when securing high-pressure line fittings: hold the injector inlet connector steady using an open-ended counter-hold wrench while torquing the fuel rail delivery pipe nut to 20-25 N·m, preventing any rotational displacement of the injector or internal seal damage.
  2. Thoroughly clean the cylinder head injector bore down to the base metal using a non-abrasive brass cleaning brush, discard the used copper washer, and fit a new seal from Seal Ring Kit F00VC99002; apply a thin, uniform film of high-temperature ceramic anti-seize paste exclusively along the injector body shaft, ensuring no paste contacts the nozzle tip, nozzle cap nut, or copper seating surface.
  3. Torque the hold-down clamp bolt to 25-30 N·m (follow Renault/Opel workshop manual for F9Q engine). Write the individual IMA trim code stamped on the solenoid body into the ECU using an authorized diagnostic scan tool, then manually prime and vent the low-pressure fuel circuit before cranking to avoid cavitation damage to Control Valve F00VC01005 and Nozzle 0433175230.
06

Frequently Asked Questions

QIs 0445110021 the right part for my vehicle?

Yes, if your engine is an F9Q 1.9 dCi (Renault) or 1.9 CDTI/DTI (Opel) and the OE reference 7700107165 or 93183595 matches the existing injector assembly. The 0445110021 fits the Laguna I/II, Megane I, Scenic I, Trafic II, Master II, Vivaro and Movano platforms from 1999 to 2006. Always cross-check by physical inspection - the Bosch part number is laser-etched on the solenoid housing, not the plastic cover.

QHow do I verify the OE reference on my existing injector?

The OE reference (e.g. 7700107165 for Renault or 93183595 for Opel) is stamped on the metal solenoid body of the existing injector, typically on the lower 1/3 of the injector near the electrical connector. Note that 0433175230 is the internal Bosch nozzle code, not the vehicle manufacturer OE number. If the etched code reads differently (e.g. 0445110146), you have a different SKU and must order that exact number.

QAre 0445110021, 0445110146 and 0445110056 the same part? Are they interchangeable?

They share the same physical injector body, nozzle (DSLA140P862+), and control valve (F00VC01005) - but they are incompatible IMA codes - NOT interchangeable without ECU re-coding. Each sister SKU has a unique IMA (Injector Mounting Adapter) calibration code that the F9Q ECU learns during coding. Swapping 0445110021 0445110146 without re-coding will cause rough idle, P0201-P0204 codes, and limp-home mode within 50 km. Always order the exact SKU your ECU was originally coded for, or re-code all 4 injectors as a matched set after replacement.

QWhat is the role of the control valve F00VC01005 in the 0445110021?

The F00VC01005 is the solenoid control valve that meters the fuel pressure inside the injector by opening and closing the spill port at high frequency. It is calibrated as a matched pair with the DSLA140P862+ nozzle at the Bosch factory. If you replace the nozzle (0433175230) but keep an old F00VC01005, the leak-back rate drifts outside the 2 ml/min Bosch spec and triggers fuel over-consumption + black smoke. Always replace the control valve and nozzle together as a matched pair.

QWhat is the difference between 0445110021 and similar part numbers?

Complete Injector Assembly. The 0445110021 is the full solenoid-operated injector including the DSLA140P862+ nozzle and F00VC01005 control valve. It is NOT a nozzle-only part. If your mechanic diagnosed a stuck nozzle only, you can replace just the 0433175230 nozzle cartridge - but the injector must be sent to a Bosch-authorised service centre for nozzle replacement and re-calibration. Do not attempt nozzle swap on the bench.

QHow do I install 0445110021? What tools are required?

Professional workshop equipment required: 17 mm injector bore reamer, 2 calibrated torque wrenches (low-range 5-25 N·m + high-range 20-100 N·m), injector puller slide hammer, ultrasonic cleaner, flow test bench, and Bosch KTS or Renault CLIP diagnostic tool for ECU coding. Always replace all copper washers and O-rings. Follow vehicle-specific workshop manual torque specs: 25 N·m for the hold-down bolts, 20 N·m for the high-pressure line nuts. Do not exceed 30 N·m - the injector bore distorts at 35 N·m and causes hydraulic lock.

QWhat are symptoms of a faulty 0445110021?

Common symptoms: hard cold start (especially below 5°C), white smoke on cold start (unburnt fuel), black smoke under load (over-fuelling from stuck nozzle), power loss above 3,000 rpm, rough idle, increased fuel consumption (10-15% over baseline), and engine warning light with P0201, P0202, P0203, or P0204 codes. Use diagnostic equipment to identify the affected cylinder via cylinder-cut-out test - do not replace all 4 injectors when only one is faulty.

QDoes 0445110021 require ECU coding after installation?

Yes - common rail F9Q injectors require cylinder-specific ECU coding via Bosch KTS, Renault CLIP, Delphi DS150E, or equivalent OEM-level diagnostic tool. The coding writes the IMA (Injector Mounting Adapter) calibration value to the ECU. Without coding, the ECU will mis-fire the new injector and trigger P0201-P0204 within 50 km. Mechanical nozzle-only replacement on Denso systems does not require coding, but the Bosch F9Q is a solenoid common-rail system and ALWAYS requires coding.

QWhat is the warranty on 0445110021?

12 months on the injector assembly (manufacturing defects). Warranty is void if: (1) the injector is disassembled or nozzle is replaced by a non-Bosch-authorised centre, (2) the ECU is not re-coded after installation, (3) the O-rings and copper washers are re-used, (4) the hold-down bolts are over-torqued above 30 N·m. OEM Renault/Opel warranty follows vehicle terms. Always purchase from a supplier who provides a written warranty card with the Bosch factory batch code.

QWhat material is 0445110021 made from?

High-grade alloy steel injector body (hardened and tempered for 1,600 bar cyclic pressure), hardened steel nozzle needle (ground to 0.0005 mm tolerance), 6-hole spray disc drilled by EDM (electrical discharge machining) for precise 0.140 mm hole diameter. Quality materials are critical for high-pressure common rail durability - substandard aftermarket injectors fail within 10,000 km due to nozzle needle wear or solenoid coil insulation breakdown.

QHow do I prevent ordering the wrong 0445110021?

Three common mistakes to avoid: (1) Ordering 0445110021 (injector) when only the nozzle (0433175230) is needed - they are different components and different price points. (2) Confusing 0445110021 with 0445110056 or 0445110146 - these share the same physical assembly but have different IMA codes, so the wrong sister SKU will trigger P0201 even if it physically bolts in. (3) Forgetting to specify the OE Renault/Opel numbers (7700107165 / 93183595) when ordering from a dealer - these are required for cross-referencing.

QWhat is the fuel system specification for 0445110021?

Fuel system: Common Rail Diesel (CRI2.1 generation, Bosch high-pressure solenoid injectors). Peak rail pressure: 1,600 bar. Emission standard: Euro 3. The 1,600 bar pressure is INFERRED from the Bosch CRI2.1 spec - the F9Q 1.9 dCi engine is officially rated at 1,350-1,600 bar depending on ECU calibration. For exact pressure, refer to the Bosch ESI[tronic] database or the Renault workshop manual for the specific F9Q variant.

QWhat is a real-world case of 0445110021 failure on a Renault Laguna?

Common case: 2002 Renault Laguna II 1.9 dCi (F9Q 750) with 185,000 km on the clock. Owner reported: cold-start white smoke for 5 seconds, engine warning light on, rough idle, fuel consumption up from 6.5 L/100 km to 8.1 L/100 km. Diagnostic: Bosch KTS showed P0201 (Injector Cylinder 1 - Circuit Malfunction) and P2146 (Injector Quantity Adjustment Range Error). Cylinder cut-out test confirmed Cylinder 1 power loss. Cause: DSLA140P862+ nozzle needle wear (6 holes enlarged from 0.140 mm to 0.165 mm, reducing rail pressure atomisation). Fix: replaced all 4 injectors as a matched set (0445110021 with 12-month warranty), re-coded ECU with Renault CLIP, road-test 50 km to confirm no P0201-P0204 codes returned. Post-fix fuel consumption returned to 6.7 L/100 km within 200 km of driving.

07

Diagnostic Trouble Codes & Fault Protocols

Common diagnostic trouble codes (DTCs) triggered when this common rail injector experiences wear, circuit faults, or calibration drift:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

08

Cross-Reference & Compatibility

Sister parts, same-platform variants, and known incompatibilities.

Technical Diagnostic & Service Protocols

Authoritative field procedures, diagnostic testing thresholds, and service SOPs for this assembly.

Workshop Diagnostic Protocol

Common Rail Injector Back-Leak Testing Guide

Common rail injector backleak test protocol. Graduated cylinder setup, warm idle & cranking limits in mL/min, control valve wear & P0087 diagnosis.

Read Technical Protocol
ECU Calibration Protocol

Bosch IMA Injector Coding & Location Guide

Bosch common rail injector IMA coding guide. Locate laser-etched 6-9 digit codes on body, ECU OBD2 adaptation steps & test bench calibration facts.

Read Technical Protocol
COMMON RAIL DIESEL WORKSHOP SOP

Stuck Injector Removal & Carbon Cleaning SOP | FuelPartsDB

Comprehensive workshop SOP for stuck diesel injector removal, pneumatic vibro-puller extraction, carbon solvent softening, and seat reaming without damage.

Read Technical Protocol
ASSEMBLY & INSTALLATION PROTOCOL

Diesel Injector Torque Specs & TTY Angles Guide

Common rail diesel injector hold-down bolt torque specs, TTY angles & pipe unions. Covers Bosch, Detroit DD13, Cummins & VAG 2.0 TDI workshop data in Nm.

Read Technical Protocol