0445110255
BOSCH 0445110255: Hyundai Kia 1.6 CRDi 33800-2A400
33800-2A400, 33800-4A100F00VC01347DLLA156P15091600 bar peak rail pressureProduct Overview
The BOSCH 0445110255 is a complete high-pressure solenoid common rail injector assembly engineered for the Hyundai/Kia U2 1.5-1.6L CRDi platform — the D3FA (1.1L), D4FA (1.5L), and D4FB (1.6L) inline-4 diesel engines fitted to Hyundai Accent / Verna / Click / Getz / i10 / i30 / Matrix / Elantra / Avante (2005-2012) and Kia Picanto / Rio / Cerato (2005-2012). The F00VC01347 solenoid control valve (Bosch F00VC01xxx CRIN2 generation) meters fuel flow via pulsed ground signals from the ECU at 1-3 ms dwell time per injection event, supporting a 1600 bar peak rail pressure with stable pilot and main injection sequencing for Euro 4 emissions compliance. The DLLA156P1509 multi-hole nozzle atomizes fuel via 7 × 0.155 mm orifices at 156° spray angle for clean combustion. Shares the F00VC01347 control-valve group with sister SKUs 0445110256 (Hyundai OE) and 0986435156 (Bosch aftermarket exchange) — but each carries a unique IMA calibration code stamped on the solenoid body, so they are NOT fully interchangeable without ECU re-coding.
Always verify the engine code stamped on the engine block BEFORE ordering. The 0445110255 fits the D3FA (1.1L), D4FA (1.5L), and D4FB (1.6L) Hyundai/Kia U2 CRDi platforms — NOT the D4EA 1.6L VGT turbocharger variant (which uses a different OE 33800-4A200). NOTE: D4FA engines use VGT (Variable Geometry Turbocharger) — the 0445110255 injector operates at a different rail pressure curve under VGT load conditions compared to fixed-geometry turbocharger variants; after installation, monitor for smoke during high-boost cycles. Each 0445110255 carries a unique IMA calibration code stamped on the solenoid connector cap — after installation, this code must be coded to the ECU via Hyundai GDS / Kia KDS or equivalent scanner.
Vehicle & Engine Fitment
| Vehicle | Engine | Years |
|---|---|---|
| Hyundai Accent / Verna / Click | D4FA / D4FB / D4FC / D4FD | 2005-2012 |
| Hyundai Getz (TB) | D4FA / D4FB / D4FC / D4FD | 2005-2011 |
| Hyundai i10 | D4FA / D4FB / D4FC / D4FD | 2008-2013 |
| Hyundai i30 | D4FA / D4FB / D4FC / D4FD | 2007-2012 |
| Hyundai Matrix | D4FA / D4FB / D4FC / D4FD | 2005-2010 |
| Hyundai Elantra / Avante | D4FA / D4FB / D4FC / D4FD | 2006-2012 |
| Kia Picanto | D4FA / D4FB / D4FC / D4FD | 2005-2011 |
| Kia Rio | D4FA / D4FB / D4FC / D4FD | 2005-2011 |
| Kia Cerato | D4FA / D4FB / D4FC / D4FD | 2005-2012 |
Technical Specifications
| Specification | Value |
|---|---|
| SKU | 0445110255 |
| Brand | BOSCH |
| Product Type | Complete Solenoid Common Rail Injector Assembly |
| OE Number | 33800-2A400 |
| Bosch Part Number | 0 445 110 255 |
| Exchange Numbers | 0986435156 |
| Control ValveCore Spec | |
| Nozzle CodeCore Spec | 🔗 Shared Nozzle (2 assemblies):0445110256 |
| Engine Family | Hyundai/Kia U2 1.1L/1.5L/1.6L CRDi (D3FA / D4FA / D4FB) |
| Injection System | Bosch Common Rail CRI2 (CR/IPS19) |
| Operating PressureCore Spec | |
| Emission Standard | Euro 4 |
| Solenoid Voltage | 12 V nominal |
| Solenoid Resistance | 0.5 ohm typical |
| Material | High-grade alloy steel body + hardened alloy nozzle |
| Net Weight | 540 g |
| Hole Count | 7 × 0.155 mm orifices |
| Spray Angle | 156° |
| Warranty | 12 months (aftermarket replacement) |
| Sister SKUs (same F00VC01347 group, NOT interchangeable without ECU coding) | 0445110256, 0445110727, 0986435156, 0445110357 |
| High-Pressure Line Banjo Bolt Torque | 22-25 N·m (14/17 mm flare nut wrench) |
| Injector Hold-Down Bolt Torque | 18 N·m + 60° angle (Bosch CRI standard)📐 Torque & Angle Wizard → |
| Feed Tube Union Nut Torque | 1.5 N·m (13 in·lb) |
| Typical D4FA / D4FB Fault Codes | P0201-P0204, P201C, P201D, P0299 |
| IMA Coding Required | Yes — Hyundai GDS / Kia KDS or compatible aftermarket scanner |
| Magnet Assembly | F00VC30318 |
| Seal Ring Kit | F00VC99002 |
Installation Tips
- CRITICAL banjo bolt procedure: Rail-side banjo bolt — torque to 22-25 N·m using a dedicated 14 mm or 17 mm flare nut wrench. NEVER use an impact wrench on the banjo bolt; shock loading can deform the F00VC01347 control valve inside the injector body, causing a no-start condition.
- Feed tube union nut: 1.5 N·m (13 in·lb) — very light torque; overtightening cracks the injector body.
- Injector hold-down bolt: 18 N·m + 60° angle (Bosch CRI standard; verify against Hyundai/Kia workshop manual for the specific U2 model).
- Mandatory Hyundai GDS / KDS coding after installation — the IMA calibration code stamped on the solenoid connector cap must be written to the engine ECU. Failure to code results in persistent P201C / P201D codes, rough idle, and black smoke under load.
- After reinstallation, run an injector leak-back test: return flow at idle should be < 25 mL/min at 800 bar.
- Use NEW copper sealing washers and NEW O-rings on every reinstallation; reused seals take a compression set and leak combustion gases.
- Depressurize the fuel system via the lift pump and disconnect the battery before removing the electrical connector.
- Clean the injector bore with a reamer before inserting the new injector; debris in the bore is the #1 cause of combustion gas leakage.
Frequently Asked Questions
What is the correct OE number for the BOSCH 0445110255 injector?
The 0445110255 carries Hyundai/Kia OE reference 33800-2A400 (also printed as 338002A400 or MO33800-2A400). This is the U2 1.5-1.6L CRDi platform part number (engine codes D3FA / D4FA / D4FB). To verify, check the vehicle's VIN stamp on the firewall driver-side or look at the original injector label on the engine. The 0445110256 (sister SKU) carries the same OE 33800-2A400 and is the Hyundai OE replacement injector — both are mechanically interchangeable on D3FA/D4FA/D4FB platforms.
What control valve is on the BOSCH 0445110255?
The 0445110255 is fitted with the Bosch F00VC01347 solenoid control valve (Bosch F00VC01xxx series, CRIN2 generation). This valve is the same control valve group used on the sister SKUs 0445110256 and 0445110727. The valve stamping is on the solenoid connector cap (top of the injector body, just below the electrical pins). For U2 1.5L D4FA platforms the F00VC01347 calibrates the HP rail pressure at 1350-1600 bar for Euro 4 emissions compliance.
Is 0445110255 the same as 0445110256 or 0986435156?
The 0445110255 / 0445110256 are sister SKUs with the same F00VC01347 control valve group and the same Hyundai OE 33800-2A400 — they are mechanically interchangeable on all U2 1.5L D4FA / 1.6L D4FB platforms. The 0986435156 is the Bosch aftermarket exchange number for either of these. In practice Hyundai dealers ship 0445110256 (the OE version) while aftermarket shops ship 0445110255. All three can be installed on Hyundai Accent / i10 / i30 / Getz / Elantra / Matrix and Kia Picanto / Rio / Cerato (U2 platform D3FA/D4FA/D4FB).
What Hyundai/Kia engines does 0445110255 fit?
The 0445110255 fits the Hyundai/Kia U2 CRDi platform — engines D3FA (1.1L, 55 kW), D4FA (1.5L, 65-85 kW) and D4FB (1.6L, 85-94 kW). Verified vehicles: Hyundai Accent / Verna / Click 1.5 CRDi (2005-2012), Getz 1.5 CRDi (2005-2011), i10 1.1 CRDi (2008-2013), i30 1.6 CRDi (2007-2012), Matrix 1.5 CRDi (2005-2010), Elantra/Avante 1.6 CRDi (2006-2012). Kia Picanto 1.1 CRDi (2005-2011), Rio 1.5 CRDi (2005-2011), Cerato 1.5/1.6 CRDi (2005-2012).
What are the symptoms of a failing 0445110255 on a Hyundai i30 1.6 CRDi?
Common failure symptoms on D4FA / D4FB U2 platforms: (1) OBD fault codes P0201-P0204 — injector circuit malfunction on cylinders 1-4, with P201C / P201D for IMA calibration errors on the Bosch F00VC01347 valve; (2) cold-start misfires on cylinder 2 or 3 (most-affected cylinder pair on the U2 inline-4), frequently misattributed to glow plugs; (3) black smoke on acceleration combined with 10-15% fuel consumption increase; (4) hard cold start with delayed smoke (rail pressure build is slow because F00VC01347 valve is degraded); (5) excessive return flow at idle > 80 mL/min confirms internal valve or nozzle leakage. Diagnose with a CRD-700 or EPS200A test bench, then a Hyundai GDS cut-out test before condemning the injector.
What is the correct installation torque and procedure for the 0445110255?
Three torque locations on the U2 D3FA/D4FA/D4FB platform: (1) High-pressure fuel line banjo bolt (rail side): 22-25 N·m with a dedicated 14 mm or 17 mm flare nut wrench; NEVER use an impact wrench; (2) Injector hold-down bolt: 18 N·m + 60° angle (Bosch CRIN standard; verify against Hyundai/Kia workshop manual); (3) Feed tube union nut: 1.5 N·m (13 in·lb) — very light torque. Tools: 14/17 mm flare nut wrench, 10/12 mm sockets, calibrated 3-30 N·m torque wrench. Always fit new copper sealing washers + new O-rings; reused seals leak combustion gases within 200 km.
Does the 0445110255 require IMA / Hyundai GDS coding after installation?
Yes. The 0445110255 is a complete solenoid common rail injector with cylinder-specific IMA values stored in the ECU. After installation, use Hyundai GDS / Kia KDS (or aftermarket scanner with U2 platform coverage, e.g. iCarsoft i930, Autel MaxiPro MP808) to code the injector's IMA values to the ECU. Common installation mistakes: (a) installing the injector without coding, resulting in cylinder imbalance and persistent P201C / P201D codes; (b) entering wrong cylinder number — double-check which cylinder the failed injector was in before coding (the U2 is an inline-4, cylinder numbering starts at the front); (c) using the wrong IMA value — the IMA code for the 0445110255 is on the injector label and must be entered to 0.01 mg/stroke precision.
What warranty terms apply to the BOSCH 0445110255?
Standard aftermarket warranty is 12 months from date of purchase, covering manufacturing defects only (no atomisation, no electrical continuity, or > 80 mL/min return flow at 200 bar bench test). Return conditions: (1) manufacturing defect confirmed by bench test; (2) incorrect fitment confirmed before installation — if the injector does not match the build plate OE (33800-2A400) or the engine platform (D3FA/D4FA/D4FB); (3) physical damage in shipping — photograph before installation. Non-returnable conditions: (1) installed and coded to ECU — once the IMA code is written to the ECU, the injector is tied to that specific vehicle; (2) damage from fuel contamination (water, debris, algae); (3) over-torqued HP banjo bolt cracking the injector body.
What is the most common ordering mistake for the 0445110255?
Two frequent mistakes: (1) Confusion between D3FA (1.1L i10 / Picanto) and D4FA (1.5L Accent / Rio / Getz / Cerato / Matrix) — although the 0445110255 fits both, the IMA calibration differs slightly for the smaller cubic-centimeter engine; a D3FA install with a D4FA-calibrated injector can cause rough idle and over-fueling on the smaller engine. Verify the engine code stamped on the engine block before ordering. (2) Confusing with 0445110280 (D4EA 1.6L VGT) — these have a different F00VC01357 valve group and a different OE (33800-4A200). The D4EA VGT platform is a turbocharged variant (VNT solenoid control) and the 0445110255 will NOT function correctly on D4EA — black smoke + P201C IMA mismatch.
Diagnostic Trouble Codes & Fault Protocols
Common diagnostic trouble codes (DTCs) triggered when this common rail injector experiences wear, circuit faults, or calibration drift:
Fuel Rail / System Pressure Too Low
Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.
Injector Circuit Malfunction / Open Circuit
Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.
Cylinder Misfire & Balancing Deviation
Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.
Fuel Rail / System Pressure Too High
Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.
Cross-Reference & Compatibility
Sister parts, same-platform variants, and known incompatibilities.
Technical Diagnostic & Service Protocols
Authoritative field procedures, diagnostic testing thresholds, and service SOPs for this assembly.