Catalog / BOSCH / 0445110080
BOSCH

0445110080

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SolenoidBosch Common Rail (CRI2 solenoid, 0445110 series)Euro 4

BOSCH 0445110080 for BMW 320d 330d M47N M57N

Reference data for Bosch 0445110080 common rail injector · OEM 13537787234, 13537788609, 13537789670, 13537789661, 13537787187 · Application BMW M47 / M57 (2.0d / 3.0d M47N / M57N / 204D4 / 306D2)
OE REFERENCE13537787234, 13537788609, 13537789670, 13537789661, 13537787187
CONTROL VALVEF00VC01304
NOZZLEDLLA160P1063+
EMISSIONEuro 4
WARRANTY12 Months
01

Product Overview

WORKSHOP NOTICEECU Calibration / IMA Coding Required

This injector requires 6-8 digit calibration code programming (IMA / QR code) into the vehicle ECU (using Bosch KTS, Lexia/Diagbox or equivalent diagnostic equipment) following replacement to balance cylinder fuel delivery and prevent DTC P0300 misfire codes.

The 0445110080 is a BOSCH complete common rail diesel injector assembly engineered for BMW M47N 4-cylinder and M57N 6-cylinder engine platforms (1995-2993cc, 110-170kW). The F00VC01304 control valve combined with the DLLA160P1063+ multi-hole nozzle (internal Bosch code 0433171690) operates at up to 1600 bar rail pressure, delivering precise pilot and main injection for clean combustion and Euro 4 compliance. OE BMW reference numbers include 13537787234, 13537788609, 13537789670, and 13537789661 - dealers cross-reference by the 7-digit BMW code on the build plate. Compatible with BMW 320d/520d (M47N, 2002+) and 330d/530d/730d/X3/X5 (M57N, 2002+) across E46, E60, E61, E65, E70 platforms.

Before You Order

Always verify the OE BMW reference (13537787234 etc.) stamped on your existing injector body and the engine build plate before ordering. 0445110080 shares the F00VC01304 control-valve group with sister SKUs 0445110131, 0445110122, 0445110079, 0445110074 but each carries a unique IMA calibration code - NOT interchangeable without ECU re-coding.

Technical references: OEM service documentation, manufacturer catalogs, and field repair data.
02

Compatible Injectors

Primary
OEM Ref
Aftermarket
OE Nozzle
03

Vehicle & Engine Fitment

VehicleEngineYears
BMW 3 Series (E46)M47 / M57 / M47N / M57N / 204D4 / 306D22002-2007
BMW 3 Series (E46/E90)M47 / M57 / M47N / M57N / 204D4 / 306D22002-2009
BMW 5 Series (E60/E61)M47 / M57 / M47N / M57N / 204D4 / 306D22003-2010
BMW 5 Series (E60/E61)M47 / M57 / M47N / M57N / 204D4 / 306D22003-2010
BMW 7 Series (E65)M47 / M57 / M47N / M57N / 204D4 / 306D22002-2008
BMW X3 (E83)M47 / M57 / M47N / M57N / 204D4 / 306D22004-2010
BMW X5 (E70)M47 / M57 / M47N / M57N / 204D4 / 306D22007-2013
04

Technical Specifications

SpecificationValue
SKU0445110080
BrandBOSCH
Product TypeComplete Injector Assembly (Common Rail Diesel, CR/IFL17)
Nozzle CodeCore Spec
🔗 Shared Nozzle (3 assemblies):04451101220445110131
Control ValveCore Spec
Engine FamilyM47N / M57N (BMW)
Displacement1995cc (2.0L) / 2993cc (3.0L)
Operating PressureCore Spec
Emission StandardEuro 4
Injection SystemCommon Rail Diesel (CR/IFL17/ZEREAK20S)
MaterialHigh-grade alloy steel
Warranty12 months
Net Weight540 g
Magnet AssemblyF00VC30305
Seal Ring KitF00VC99002
05

Installation Tips

  1. Verify before ordering: Check the OE nozzle code 0433171690 (DLLA160P1063+) stamped on the solenoid cap of the existing injector - not just the engine code on the build plate. The 0445110080 fits M47N/M57N only.
  2. Depressurise first: With engine cold, disconnect battery, remove HP pump fuse, crank 5 seconds. Never crack HP lines under rail pressure.
  3. Use 13mm/17mm flare nut wrenches: M47N/M57N HP line nuts are 17mm (rail side) and 13mm (injector side). Use dedicated flare nut wrenches - ring spanners round the hex. Do NOT use an impact wrench on the injector-side nut or hold-down bolt.
  4. Hold-down bolt torque: 9 N·m + 90° angle turn (BMW TIS spec). Very low torque is normal for BMW - do NOT over-tighten or the injector body will deform.
  5. Replace all seals: New copper washers (HP side banjo) and O-rings (low-pressure return) every time. Reused seals are the #1 cause of post-install leaks on M47N/M57N.
  6. Check injector protrusion: Use a dial gauge to verify the injector sits flush with the cylinder head - out-of-spec protrusion changes spray pattern. Shim if needed.
  7. Prime low-pressure circuit: Pump hand primer on the fuel filter housing until firm resistance before first start.
  8. ECU coding mandatory: M47N/M57N requires cylinder-specific IMA (Injector Modification Adjustment) coding via BMW INPA, Bosch ESI[tronic] 2.0, or ISTA/ISTA+ dealer tools. Without coding: rough idle, black smoke, fault codes P0201-P0206. Clear DTCs and road-test after coding.
  9. Post-install leak-back test: With engine running at idle, check return flow from each injector - excessive flow (> 50 mL/min per cylinder) indicates internal valve or nozzle seat wear. Use graduated cylinder and stopwatch.
  10. Hot re-torque check: After a 30-minute test drive, let engine cool 15 minutes and re-torque the hold-down bolt. Thermal cycling relaxes clamping force 5-10%.
06

Frequently Asked Questions

QWhat vehicles does BOSCH 0445110080 fit?

The 0445110080 fits BMW M47N (4-cylinder, 2.0L, 110kW) and M57N (6-cylinder, 3.0L, 150-170kW) common rail engines from 2002+. Specific models: BMW 320d/520d (E46/E60, M47N 2002-2007/2010), BMW 330d/530d/730d (E46/E60/E65, M57N 2002-2010), BMW X3 (E83, M47N/M57N 2004-2010), BMW X5 3.0d (E70, M57N 2007-2013). Confirm by the OE nozzle code 0433171690 (DLLA160P1063+) stamped on the solenoid cap of the existing injector - not by engine code alone. Does NOT fit N47/N57 (different generation) or non-BMW engines.

QWhat nozzle and control valve are on the 0445110080?

The nozzle is 0433171690 (DLLA160P1063+, hole-type). The control valve is F00VC01304 (solenoid-actuated). BMW sister injectors 0445110131 and 0445110122 share the same DLLA160P1063+ nozzle and F00VC01304 valve but carry different IMA calibration codes - always verify by the OE code stamped on the existing injector before ordering.

QHow do I test a 0445110080 injector on the M47N/M57N?

Perform a cylinder cut-out test via your diagnostic tool (BMW INPA, Bosch KTS, or equivalent): disable each injector in turn at 1500 rpm and note the RPM drop (each cylinder contributes ~250 rpm on the M57N). Low or zero drop = dead injector. Also check return flow: disconnect the return line into a graduated container and crank the engine - any flow during cranking (before injection) indicates a stuck valve seat. Bosch DCI 200 or CP2000 test bench gives the most accurate assessment (injection quantity, spray pattern, back-leakage). Common fault codes: P0201-P0206 (injector circuit open per cylinder), P0300-P0304 (misfire), P2146-P2151 (injector group circuit fault).

QWhat fault codes does a faulty 0445110080 produce on the M57N?

On the BMW M47N/M57N platform, faulty injectors typically trigger: P0201-P0206 (individual cylinder #1-6 injector circuit open/short - open/short in wiring harness or failed F00VC01304 solenoid coil), P0300-P0304 (misfire detected, especially under load), P2146/P2147/P2148 (injector group COM1 circuit fault, cylinders 1-3), P2149/P2150/P2151 (injector group COM2 circuit fault, cylinders 4-6). Also check the injector harness connector on the valve cover - the M47N/M57N harness is known for chafing near the cylinder head, causing P020x codes even with a good injector. A loose connector at the injector body (common on high-mileage E46/E60) will also trigger P0201.

QWhat torque spec should I use when installing 0445110080 on a BMW M47N/M57N?

Hold-down bolt: 9 N·m + 90° angle turn per BMW TIS service manual - confirmed for E46 M47N/M57N. This is very low torque compared to other brands; it is correct for BMW. HP fuel line nut (rail side): 17mm flare nut wrench, 25-30 N·m. Return-pipe banjo bolt: 9-12 N·m with new sealing washers on both sides. Always use new copper washers on the HP banjo connections - reused washers cause fuel leaks. Never use an impact wrench on the injector-side HP line nut or hold-down bolt - shock loading deforms the F00VC01304 solenoid.

QDoes 0445110080 require ECU coding after installation?

Yes - the M47N/M57N ECU requires cylinder-specific IMA (Injector Modification Adjustment) coding after installing new injectors. Use BMW INPA, Bosch ESI[tronic] 2.0, or ISTA/ISTA+ dealer-level diagnostic tools. The coding procedure learns each new injector's individual quantity correction factors into the DDE (Digital Diesel Electronics) ECU. Without coding, the ECU applies default quantity factors from the old injector - resulting in rough idle, black smoke, reduced power, and fault codes. After coding, clear all DTCs and road-test under load.

QWhat is the warranty on BOSCH 0445110080?

12 months typical for aftermarket replacement (per authorised Bosch distributor standards). OEM warranty follows vehicle terms. Warranty does NOT cover: (1) failure from contaminated fuel (water, debris) - always replace primary and secondary fuel filters before fitting new injectors; (2) cross-installation on non-M47N/non-M57N engines (N47/N57 or non-BMW engines); (3) installation damage from over-torque, impact wrench use on the solenoid, or wiring chafing; (4) return flow exceeding 50 mL/min per cylinder at cranking (stuck valve seat is a pre-existing condition). Always purchase from a reputable supplier that provides batch traceability and test documentation.

QWhat is the most common ordering mistake for 0445110080?

The most common mistake is confusing 0445110080 (M47N/M57N, DLLA160P1063+) with: (1) 0445110079 - same M47N/M57N family but different bore/cylinder head, NOT interchangeable without verifying cylinder displacement; (2) 0445110074 - short nozzle variant, different injector body, does NOT fit the same cylinder head recess; (3) ordering by BMW 7-digit OE codes (13537787234/7788609/7789670) without confirming the nozzle code is 0433171690 (DLLA160P1063+) - dealers quote one or the other depending on their catalog. Always verify by the OE nozzle code stamped on the existing injector solenoid cap.

Q0445110080 vs 0445110131 vs 0445110122 - what is the difference?

All three (0445110080, 0445110131, 0445110122) share the same DLLA160P1063+ nozzle (OE stamping 0433171690) and F00VC01304 control valve. They are all compatible with BMW M47N/M57N platforms. The difference is the IMA (Injector Modification Adjustment) calibration code - each SKU carries a different cylinder-specific calibration stored in the ECU. Order by the exact OE code stamped on the existing injector to ensure you receive the correct IMA variant.

07

Diagnostic Trouble Codes & Fault Protocols

Common diagnostic trouble codes (DTCs) triggered when this common rail injector experiences wear, circuit faults, or calibration drift:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

08

Cross-Reference & Compatibility

Sister parts, same-platform variants, and known incompatibilities.

Technical Diagnostic & Service Protocols

Authoritative field procedures, diagnostic testing thresholds, and service SOPs for this assembly.

Workshop Diagnostic Protocol

Common Rail Injector Back-Leak Testing Guide

Common rail injector backleak test protocol. Graduated cylinder setup, warm idle & cranking limits in mL/min, control valve wear & P0087 diagnosis.

Read Technical Protocol
ECU Calibration Protocol

Bosch IMA Injector Coding & Location Guide

Bosch common rail injector IMA coding guide. Locate laser-etched 6-9 digit codes on body, ECU OBD2 adaptation steps & test bench calibration facts.

Read Technical Protocol
COMMON RAIL DIESEL WORKSHOP SOP

Stuck Injector Removal & Carbon Cleaning SOP | FuelPartsDB

Comprehensive workshop SOP for stuck diesel injector removal, pneumatic vibro-puller extraction, carbon solvent softening, and seat reaming without damage.

Read Technical Protocol
ASSEMBLY & INSTALLATION PROTOCOL

Diesel Injector Torque Specs & TTY Angles Guide

Common rail diesel injector hold-down bolt torque specs, TTY angles & pipe unions. Covers Bosch, Detroit DD13, Cummins & VAG 2.0 TDI workshop data in Nm.

Read Technical Protocol