0445110062
BOSCH 0445110062 Common Rail Injector for PSA DW10TD / DW10ATED 2.0 HDi
1980 77, 1980 CC, 9641742880, 9640088780, 9653594280, 96400887, 198082, 96640424F00VC01003DSLA142P9881350 bar peak rail pressureProduct Overview
The BOSCH 0445110062 is a complete common rail diesel injector assembly (CRI generation) engineered for the PSA DW10TD / DW10ATED 2.0L HDi 4-cylinder engine platform, producing 66-80 kW (90-107 hp). Operating at up to 1350 bar rail pressure, it delivers precise fuel atomisation for clean combustion and Euro 3 compliance. The F00VC30057 magnet assembly (solenoid) combined with the DSLA142P988 hole-type nozzle (internal Bosch P/N 0433175281) meters pilot and main injection for the 4-cylinder DW10 family found in 2001-2008 Citroen, Peugeot, Fiat light commercial vehicles. Internal Bosch reference for the nozzle is 0 433 175 281 / 0433175281 (stamping shows DSLA142P988).
Always verify the stamped nozzle code (DSLA142P988, internal Bosch P/N 0433175281) on the injector body before ordering. This part fits PSA DW10TD / DW10ATED 2.0L HDi engines, NOT the 1.6L or 2.2L HDi variants.
Vehicle & Engine Fitment
| Vehicle | Engine | Years |
|---|---|---|
| Citroen Berlingo (Multispace / Van) | DW10 / DW10ATED / RHY / RHZ / RHS | 2001-2008 |
| Citroen C5 I | DW10 / DW10ATED / RHY / RHZ / RHS | 2001-2004 |
| Citroen Jumpy I / Dispatch I | DW10 / DW10ATED / RHY / RHZ / RHS | 2001-2006 |
| Citroen Xsara Picasso / Xsara | DW10 / DW10ATED / RHY / RHZ / RHS | 2001-2005 |
| Fiat Scudo I / Ulysse I | DW10 / DW10ATED / RHY / RHZ / RHS | 2001-2006 |
| Peugeot 307 / Partner | DW10 / DW10ATED / RHY / RHZ / RHS | 2001-2008 |
Technical Specifications
| Specification | Value |
|---|---|
| SKU | 0445110062 |
| Brand | BOSCH |
| Product Type | Complete Injector Assembly (Common Rail Diesel, CRI generation) |
| Nozzle CodeCore Spec | |
| Magnet Assembly | F00VC30057 |
| Control ValveCore Spec | |
| Engine Family | PSA DW10TD / DW10ATED 4-cylinder inline diesel |
| Engine Displacement | 1997 cc (2.0 L) |
| Engine Configuration | Inline-4, 8-valve, turbocharged, direct injection, common rail |
| Power Range | 66-80 kW / 90-107 hp @ 4000 rpm |
| Torque Range | 205-270 N·m @ 1500-2000 rpm |
| Sister Injector Group (same F00VC01003) | 0445110008, 0445110020, 0445110044, 0445110076 - NOT interchangeable without verifying OE stamp |
| Injection System | Bosch Common Rail Diesel (CRI) |
| Operating PressureCore Spec | |
| Emission Standard | Euro 3 |
| Material | High-grade alloy steel body, hardened alloy nozzle |
| Net Weight | 600 g |
| Bosch Exchange Number | 0986435077 |
| OE Cross-References | 198077, 198082, 96400887, 96640424, 9640088780 |
| Warranty | 12 months (aftermarket; OEM follows vehicle terms) |
| Fuel Line Nut Torque | 25-30 N·m (Bosch CRI standard; verify with PSA workshop manual) |
| Injector Hold-Down Bolt Torque | 20 N·m + 90° angle (Bosch CRI standard; PSA-specific value per workshop manual)📐 Torque & Angle Wizard → |
| Return-Pipe Banjo Torque | 9-12 N·m with new sealing washers |
| Protrusion Height | 2.5-4.0 mm (verify with dial gauge; PSA specifies ~3 mm) |
| Common DW10TD Fault Codes | P0200 (injector circuit open - all cylinders), P0201-P0204 (individual cylinder faults), P0300-P0304 (misfire), P0400-P0404 (EGR flow), P0562/P0563 (system voltage) |
| Seal Ring Kit | F00VC99002 |
Installation Tips
- CRITICAL - know your DW10TD variant: The PSA 2.0L HDi has at least two injector variants (early RHY 66 kW vs later RHZ 80 kW). Always verify by the OE number stamped on the existing injector (0433175281 nozzle, F00VC01003 solenoid) - not just the engine code on the build plate.
- Depressurise before removal: With engine cold, disconnect the battery, remove the HP pump fuse, and crank 5 seconds to release rail pressure. Never crack HP lines with the rail pressurised.
- Use dedicated flare nut wrenches: The DW10TD HP line nuts are 17 mm (fuel rail side) and 12 mm (injector side). Use a flare nut wrench - ring spanners will round the hex. Do NOT use an impact wrench on the injector-side nut - the F00VC01003 solenoid is sensitive to shock loading.
- Clean the injector bore: Use a PSA-approved reamer (e.g. Bosch 0 890 900 081) to remove carbon deposits. A clean bore ensures the injector seats flush - any protrusion changes injection spray pattern.
- Replace ALL seals and O-rings: Fit new copper washers (HP side) and O-rings (low-pressure return side) every time. Reused seals are the #1 cause of post-install leaks on the DW10TD.
- Injector hold-down torque: Apply 20 N·m + 90° angle (Bosch CRI standard; PSA workshop manual may specify 15 N·m + 90°- check your specific model year). Tighten in two stages: first pass 10 N·m, second pass 20 N·m + 90°. Use a calibrated torque wrench and angle gauge.
- Protrusion height check: Use a dial gauge (e.g. Bosch 0 890 640 131 or equivalent) to verify injector protrusion is 2.5-4.0 mm above the cylinder head surface. Out-of-spec protrusion affects injection timing and combustion. Shim if needed.
- Prime the low-pressure circuit: Pump the hand primer on the fuel filter housing until firm resistance - this eliminates air from the supply line before first start.
- ECU coding: The DW10TD requires injector coding (learn the new injectors' individual characteristics into the ECU) using PSA Planet / Lexia or compatible diagnostic tools (Bosch KTS). Failure to code may result in rough idle, smoke, and fault codes.
- Post-install leak-back test: With the engine running at idle, check return flow from each injector return line - excessive flow (> 100 mL/min per cylinder) indicates internal valve or nozzle seat wear. Use a graduated cylinder and stopwatch.
- Hot re-torque check: After a 30-minute test drive, let the engine cool 15 minutes and re-torque the hold-down bolt. Thermal cycling can relax clamping force by 5-10 %.
- P-code scan after install: After installation and ECU coding, run a full OBD-II scan and clear all stored codes. Common post-install codes to watch for: P0201 (cylinder 1 injector circuit), P0202 (cylinder 2), P0203 (cylinder 3), P0204 (cylinder 4). If any persist after 3 ignition cycles, suspect wiring connector damage during installation - do NOT keep clearing codes without diagnosing the root cause.
Frequently Asked Questions
What vehicles does BOSCH 0445110062 fit?
The 0445110062 fits PSA DW10TD / DW10ATED 2.0L HDi engines in 2001-2008 model-year Citroen Berlingo / C5 / Jumpy / Xsara, Fiat Scudo / Ulysse, and Peugeot 307 / Partner. Confirm by the OE nozzle code 0433175281 (stamped 0 433 175 281) on the existing injector body. Does NOT fit 1.6L HDi (different injector) or 2.2L HDi (different bore and injector type). Ford models using the same PSA 2.0L HDi joint-venture engine may also be compatible - verify by OE code.
What is the correct nozzle and control valve for 0445110062?
The 0445110062 complete injector uses a hole-type nozzle (0433175281 / 0 433 175 281) and a F00VC30057 magnet assembly with F00VC01003 solenoid valve. The same F00VC01003 valve group includes sister injectors 0445110008, 0445110020, 0445110044, and 0445110076. Each injector in this group has its own calibration code - order by the exact OE number stamped on your existing injector, not by the control valve alone.
How do I test a 0445110062 injector on a DW10TD engine?
With the engine warm and running, perform a cylinder cut-out test via your diagnostic tool (PSA Planet/Lexia or compatible): disable each injector in turn at 1500 rpm and note the RPM drop (each cylinder should contribute ~250 rpm). Low or zero drop = dead injector. Also check injector return flow: with the return line disconnected into a graduated container, crank the engine - any flow during cranking (before injection) indicates a stuck-open valve seat. Bosch DCI 200 or CP2000 test bench gives the most accurate assessment (injection quantity, spray pattern, back-leakage).
What fault codes does a faulty 0445110062 produce on the DW10TD?
Common fault codes on PSA DW10TD: P0200 (injector circuit open - all cylinders), P0201-P0204 (individual cylinder #1-4 injector circuit fault - open/short in wiring harness or failed F00VC01003 solenoid coil), P0300-P0304 (misfire detected), and P0400-P0404 (EGR flow faults - often confused with injector issues, especially on high-mileage DW10TD engines). Also check wiring harness condition: the injector harness on 2001-2008 DW10TD vehicles is known for chafing near the cylinder head - chafed wire to ground triggers P0201-P0204 even with a good injector.
What torque spec should I use when installing 0445110062 on a DW10TD?
Bosch CRI standard for the hold-down bolt is 20 N·m + 90° angle. PSA workshop manuals may specify 15 N·m + 90° for the DW10TD - check your specific model year and country. HP fuel line nut (rail side): 25-30 N·m with a dedicated 17 mm flare nut wrench. Return-pipe banjo bolt: 9-12 N·m with new sealing washers on both sides. Protrusion height: verify 2.5-4.0 mm above the cylinder head surface with a dial gauge. Never use an impact wrench on the injector-side HP line nut or the hold-down bolt - shock loading deforms the F00VC01003 solenoid.
Does 0445110062 require ECU coding after installation?
Yes - the DW10TD ECU must learn the new injector's individual characteristics (quantity correction factor). On the PSA DW10TD platform, use the manufacturer-level diagnostic tool (PSA Planet / Lexia 3 or Texa / Autocom) to perform the 'injector calibration' or 'injector learn' procedure. Without coding, the ECU applies default quantity factors from the old injector - resulting in rough idle, black smoke, or reduced power. After coding, clear all DTCs and road-test under load.
What is the warranty on BOSCH 0445110062?
12 months typical for aftermarket replacement. OEM warranty follows vehicle terms. Warranty covers manufacturing defects and premature failure under normal operating conditions. It does NOT cover: (1) failure from contaminated fuel (water, debris in tank) - always replace primary and secondary fuel filters before fitting new injectors; (2) cross-installation on non-DW10TD engines (1.6L or 2.2L HDi variants); (3) installation damage (over-torque, impact wrench on solenoid, chafed wiring); (4) return flow exceeding 100 mL/min at cranking (stuck valve seat is a pre-existing condition). Purchase from a supplier providing batch traceability and test documentation.
What is the most common ordering mistake for 0445110062?
The most common mistake is confusing 0445110062 (PSA 2.0L DW10TD) with: (1) 0445110076 - same F00VC01003 group and the same 0433175281 nozzle, but 0445110076 is the PSA exchange number and 0445110062 is the Bosch internal assembly number - both fit the same engines but confirm by your OE stamp; (2) 0445110036 (PSA 2.2L HDi) - different bore, different injector, does NOT fit the 2.0L engine, NOT interchangeable; (3) 0445110038 or 0445110039 (1.6L HDi) - different injector dimensions, NOT interchangeable. Always verify by the 0433175281 nozzle code and the F00VC01003 / F00VC30057 markings on the existing injector body.
0445110062 vs 0445110076 - what is the difference?
0445110062 is the BOSCH internal assembly part number; 0445110076 is the PSA exchange (cross-reference) number. Both refer to the same injector assembly for the PSA DW10TD / DW10ATED 2.0L HDi platform, with the same hole-type nozzle (0433175281) and same solenoid valve (F00VC01003). The difference is purely commercial: suppliers quote one or the other depending on their catalog source. Order by the OE number stamped on the existing injector (0433175281 nozzle code) to ensure you receive the correct part regardless of whether the supplier calls it 0445110062 or 0445110076.
Diagnostic Trouble Codes & Fault Protocols
Common diagnostic trouble codes (DTCs) triggered when this common rail injector experiences wear, circuit faults, or calibration drift:
Fuel Rail / System Pressure Too Low
Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.
Injector Circuit Malfunction / Open Circuit
Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.
Cylinder Misfire & Balancing Deviation
Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.
Fuel Rail / System Pressure Too High
Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.
Cross-Reference & Compatibility
Sister parts, same-platform variants, and known incompatibilities.
Technical Diagnostic & Service Protocols
Authoritative field procedures, diagnostic testing thresholds, and service SOPs for this assembly.