Catalog / DENSO / 095000-6490
DENSO

095000-6490

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SolenoidDenso Common Rail System (CRS G2 / HP3 Series)Euro 3

Denso 095000-6490 Injector | John Deere RE529118 6068

Reference data for Bosch 095000-6490 common rail injector · OEM RE529118, RE546776, SE501925, RE524382, 095000-6491, 095000-6480, DCRI106490 · Application John Deere PowerTech Plus 4.5L / 6.8L (4045H / 6068H)
OE REFERENCERE529118, RE546776, SE501925, RE524382, 095000-6491, 095000-6480, DCRI106490
CONTROL VALVEPlate
NOZZLEDLLA140P878
RAIL PRESSURE1600 bar
EMISSIONTier 3 / Stage IIIA
WARRANTY12 Months
01

Compatible Injectors

OEM Ref
OE Nozzle
02

Vehicle & Engine Fitment

VehicleEngineYears
John Deere 6030 Series Tractors (6130 to 6930)John Deere PowerTech Plus 4.5L / 6.8L (4045H / 6068H)2006-2015
John Deere 7030 Series Tractors (7130 to 7830)John Deere PowerTech Plus 4.5L / 6.8L (4045H / 6068H)2007-2014
John Deere S-Series Combines (S540, S550)John Deere PowerTech Plus 4.5L / 6.8L (4045H / 6068H)2011-2017
John Deere Forestry Skidders & HarvestersJohn Deere PowerTech Plus 4.5L / 6.8L (4045H / 6068H)2007-2016
03

Technical Specifications

SpecificationValue
INJECTOR TYPECommon Rail Injector
SYSTEM PLATFORMCRI
CONTROL VALVECore Spec
NOZZLE CODECore Spec
🔗 Shared Nozzle (2 assemblies):095000-6360
OPERATING PRESSURECore Spec
04

Frequently Asked Questions

QWhich John Deere agricultural and forestry machines use Denso injector 095000-6490?

Denso 095000-6490 is specifically calibrated for John Deere PowerTech Plus 4.5L (4045H) and 6.8L (6068H) Tier 3 / Stage IIIA diesel engines. It fits John Deere 6030 and 7030 Series tractors (e.g. 6430, 6830, 7430, 7530), S-Series combines (S540, S550), as well as forestry skidders (540H, 648H) and harvesters from 2006 to 2017.

QWhat are the genuine John Deere OE part numbers corresponding to Denso 095000-6490?

Genuine John Deere OE numbers include RE529118, RE546776, factory remanufactured SE501925, and superseded reference RE524382. When replacing, verify the 10-digit Denso part number 095000-6490 or John Deere casting code stamped on the injector upper body.

QIs QR coding required when installing Denso 095000-6490 on John Deere 6068H engines?

Yes. Each Denso 095000-6490 injector features a 30-digit alpha-numeric QR compensation code stamped on the top connector. This code must be written to the John Deere Level 14 / Phoenix ECU using John Deere Service ADVISOR diagnostic software to calibrate injection quantity offsets across all engine load stages.

QWhat are the hold-down clamp torque specification and washer recommendations for 095000-6490?

Tighten the injector hold-down clamp bolt to 37 N·m. Always discard the old copper nozzle washer and install a genuine new 1.5 mm washer. Ensure the cylinder head bore is thoroughly reamed with a brass cleaning brush to prevent blow-by carbon accumulation and nozzle tip overheating.

05

Diagnostic Trouble Codes & Fault Protocols

Common diagnostic trouble codes (DTCs) triggered when this common rail injector experiences wear, circuit faults, or calibration drift:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

Technical Diagnostic & Service Protocols

Authoritative field procedures, diagnostic testing thresholds, and service SOPs for this assembly.

Workshop Diagnostic Protocol

Common Rail Injector Back-Leak Testing Guide

Common rail injector backleak test protocol. Graduated cylinder setup, warm idle & cranking limits in mL/min, control valve wear & P0087 diagnosis.

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COMMON RAIL DIESEL WORKSHOP SOP

Stuck Injector Removal & Carbon Cleaning SOP | FuelPartsDB

Comprehensive workshop SOP for stuck diesel injector removal, pneumatic vibro-puller extraction, carbon solvent softening, and seat reaming without damage.

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ASSEMBLY & INSTALLATION PROTOCOL

Diesel Injector Torque Specs & TTY Angles Guide

Common rail diesel injector hold-down bolt torque specs, TTY angles & pipe unions. Covers Bosch, Detroit DD13, Cummins & VAG 2.0 TDI workshop data in Nm.

Read Technical Protocol