0445110265
BOSCH 0445110265 for Nissan Interstar 2.5 dCi G9U-630
16600-00Q0D, 93189952, 95517511, 8200484403, 7701477325, 8201534858F00VC01353DLLA150P15571600 bar peak rail pressureProduct Overview
The 0445110265 is a complete injector engineered by Bosch for G9U-630, G9U-632, G9U-650 applications on the Nissan Interstar / Primastar, Opel Movano / Vivaro, and Renault Master / Trafic 2.5 dCi platform. It features precision-machined internals to deliver consistent fuel atomisation at high rail pressure (up to 1600 bar on the G9U platform), restoring original engine performance and emissions compliance. The solenoid-operated CRI injector (F00VC01353 valve) delivers metered pilot and main injection events via pulsed 12V solenoid signals. Net weight approximately 500-550 g (varies by reconditioned vs new body). Bosch aftermarket exchange number is 0986435170 / 0986435275.
Always verify the OE reference (16600-00Q0D for Nissan / 8200484403 for Renault / 93189952 for Opel) on your existing injector body before ordering. ECU IMA coding is required after installation on the G9U platform.
Technical Specifications
| Specification | Value |
|---|---|
| OEM Number | 16600-00Q0D, 8200484403, 93189952 |
| Bosch Part Number | 0 445 110 265 / 0986435170 / 0986435275 (exchange) |
| Nozzle CodeCore Spec | |
| Engine Family | G9U-630, G9U-632, G9U-650 |
| Control ValveCore Spec | |
| Injection System | Bosch Common Rail (CRI1-16, ZEREAK20S) |
| Operating PressureCore Spec | |
| Emission Standard | Euro 3/4 |
| Net Weight | 500 g |
| Warranty | 12 months |
| Magnet Assembly | F00VC30318 |
| Seal Ring Kit | F00VC99002 |
Installation Tips
- Depressurise the fuel system (remove fuel pump fuse, crank engine 3 times); disconnect battery negative terminal.
- Remove high-pressure fuel lines using 17 mm flare-nut wrenches; label each line for correct reinstallation position.
- Clean the injector bore with a reamer (21-23 mm); replace all copper washers and O-rings (do NOT reuse old seals).
- Torque the hold-down bolts in two stages: first pass 15 N·m, final pass 25-30 N·m.
- After installation, prime the fuel system (key ON for 5 seconds, OFF, repeat 3 times); run an injector leak-back test.
- Perform ECU IMA coding using Bosch ESI[2], Delphi DS, or OEM dealer-level diagnostic software.
- Post-install fault scan: After IMA coding and road test, run a full OBD-II scan. Common P-codes that surface after a Renault/Nissan G9U injector swap: P0201, P0202, P0203, P0204 (cylinder-specific injector circuit faults), P0300 (random/multiple misfire), P2146 (injector group A supply voltage). Persistent codes after 3 drive cycles indicate wiring connector damage - inspect the seal boot and pin crimps before clearing.
Frequently Asked Questions
Is 0445110265 the right part for my vehicle?
Yes - if your engine is G9U-630, G9U-632, or G9U-650 and the OE nozzle code DLLA150P1557 matches what's stamped on your existing injector body. Equipped with the F00VC01353 solenoid control valve and 0433171960 nozzle (DLLA150P1557, 150° spray angle) across Nissan, Opel, and Renault 2.5 dCi / CDTI / DTI applications.
What vehicles use 0445110265?
Nissan Interstar 2.5 dCi (G9U-632/G9U-650, 2002-2010), Nissan Primastar 2.5 dCi (G9U-630, 2003-2010), Opel Movano 2.5 DTI (G9U-632, 2002-2010), Opel Vivaro 2.5 CDTI (G9U-630, 2003-2010), Renault Master 2.5 dCi (G9U-632/G9U-650, 2002-2019), Renault Trafic 2.5 dCi (G9U-630, 2003-2010). Always verify by the engine code plate under the bonnet and the OE number stamped on the injector body.
What is the OE reference for 0445110265?
OE nozzle code: DLLA150P1557 (stamped on the injector nozzle tip). Cross-reference this 4-digit spray-angle code + the injector body PN 0445110265 against your existing part. Wrong DLLA code = wrong spray pattern = poor atomisation at G9U rail pressures up to 1600 bar. Also verify the solenoid resistance: Bosch CRI injectors for G9U typically read 3.0-3.5 Ohm across the solenoid terminals.
Which injector bodies are compatible with 0445110265?
Sibling injector assembly: 0445110264 (shares the same F00VC01353 control valve group, but carries a different calibration code and is NOT interchangeable). The 0445110265 is a complete Bosch Common Rail injector assembly fitted internally with the DLLA150P1557 nozzle sub-assembly. Verify the body PN on the metal body label, not just the sticker on the wiring harness.
What is the difference between 0445110265 and similar part numbers?
0445110265 (this SKU, nozzle DLLA150P1557, calibration for G9U-630/632/650) vs 0445110264 (sibling injector, same F00VC01353 solenoid, different nozzle DLLA code + different IMA calibration). Both share the same physical injector body and solenoid stack but are NOT interchangeable - they have different flow calibration codes programmed into the ECU IMA table. Installing the wrong one causes P0299 (turbo underboost) or rough idle on the G9U platform.
How do I install 0445110265?
1. Depressurise the fuel system (remove fuel pump fuse, crank 3 times); disconnect battery negative terminal. 2. Remove HP fuel lines using 17 mm flare-nut wrenches; label each line for correct reinstallation. 3. Clean injector bore with reamer (21-23 mm); replace all copper washers and O-rings. 4. Install new injector; torque hold-down bolt in two stages: first pass 15 N·m, final pass 25-30 N·m. 5. Reconnect lines; prime fuel system (key ON 5 sec, OFF, repeat 3x). 6. Use diagnostic tool (Bosch ESI[2], Delphi DS, or OEM dealer software) to perform IMA coding - enter VIN and code each cylinder.
What are symptoms of a faulty 0445110265?
Typical symptoms on the G9U engine: hard cold start (especially below 5°C), white smoke on start-up that clears after 30 seconds, black smoke under load, rough idle with cylinder-misfire codes P0201-P0204, reduced power under acceleration, increased fuel consumption (10-15% above normal), engine warning light (MIL) with injector-related fault codes, and excessive black deposits on the injector body. Use the cylinder cut-out test via diagnostic tool to identify the affected cylinder - a drop of >200 RPM during cut-out indicates a functioning injector; minimal RPM drop points to a faulty injector.
Does 0445110265 require ECU coding after installation?
Yes - on the G9U platform, the ECU maintains an IMA (Injector Metering Adjustment) trim table. After physical replacement, each new injector must be coded to the ECU so the engine management system can adjust fuel quantity per cylinder. Failure to code results in cylinder imbalance, rough idle, and stored fault codes P0201-P0204. Tools that support G9U IMA coding: Bosch ESI[2] (preferred), Delphi DS (with Nissan/Renault/Opel software), OEM dealer-level diagnostics (Consult III+ for Nissan, CLIP for Renault, Tech2 for Opel). The coding process takes 10-15 minutes and requires the VIN to be entered.
What is the warranty on 0445110265?
Standard aftermarket warranty: 12 months from invoice date, covering manufacturing defects and injector trim drift. Warranty does NOT cover contamination damage from a failed fuel filter, water-in-fuel events, or running the engine with a failing lift pump - always install a new fuel filter and bleed the rail before first start. OEM warranty follows the vehicle manufacturer terms; if the vehicle is still under manufacturer warranty, the injector may be covered under the emissions warranty (typically 5 years/100,000 km in the EU). Retain the old injector as proof of failure for warranty claims.
What material is 0445110265 made from?
The injector body is machined from high-grade heat-treated steel (AISI 52100 bearing steel or equivalent) with a hardened nozzle tip (Vickers hardness ~700 HV) capable of withstanding rail pressures up to 1600 bar and fuel temperatures up to 150°C. The solenoid coil uses copper with polyimide insulation (Class H, rated to 180°C). The precision-machined internal components - nozzle needle, seat, and control valve (F00VC01353) - operate with clearance tolerances of 1-3 microns. Use only high-quality fuel filters (nominal filtration 3-5 um) to protect the precision-machined internal surfaces from abrasion.
How do I prevent ordering the wrong 0445110265?
Three common ordering mistakes on the G9U platform: 1. Confusing 0445110265 (this SKU, G9U 2.5 dCi 73-107 kW) with 0445110264 (the sibling injector - same solenoid F00VC01353 but different nozzle calibration code; NOT interchangeable; installing the wrong one sets P0299). 2. Mixing up the three OEM cross-reference numbers: 8200484403 (Renault), 16600-00Q0D (Nissan), and 93189952 (Opel) - all are valid OEM equivalents for the SAME complete injector assembly. 3. Not verifying the G9U engine variant - the 2.5 dCi came in 99 HP (G9U-630), 101 HP (G9U-632), 114 HP, 120 HP, 135 HP, and 146 HP tunings; ECU IMA coding is mandatory regardless of engine power output. Always match the DLLA nozzle code (DLLA150P1557) AND the injector body PN (0445110265) before ordering.
What is the fuel system specification for 0445110265?
Fuel system: Bosch Common Rail Generation 1 (CRI1-16, ZEREAK20S solenoid-type CRI injector). Rail pressure: up to 1600 bar on the G9U engine. Nozzle code: DLLA150P1557 (150° spray angle, long-assembly-standard hole-type). Control valve: F00VC01353 (solenoid-operated, 3.0-3.5 Ohm resistance). Emission standard: Euro 3/4. HP fuel lines: 6.3 mm OD (3/8 inch) at 1600 bar working pressure. Low-pressure return lines: 10 mm OD at <10 bar.
Diagnostic Trouble Codes & Fault Protocols
Common diagnostic trouble codes (DTCs) triggered when this common rail injector experiences wear, circuit faults, or calibration drift:
Fuel Rail / System Pressure Too Low
Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.
Injector Circuit Malfunction / Open Circuit
Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.
Cylinder Misfire & Balancing Deviation
Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.
Fuel Rail / System Pressure Too High
Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.
Cross-Reference & Compatibility
Sister parts, same-platform variants, and known incompatibilities.
Technical Diagnostic & Service Protocols
Authoritative field procedures, diagnostic testing thresholds, and service SOPs for this assembly.