Catalog / DENSO / 095000-6593
DENSO

095000-6593

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SolenoidDenso Common Rail System (CRS ECD-U2 / G2)Euro 3

095000-6593 Denso Kobelco SK350-8 Injector: 23670-E0180 Specs

Reference data for Bosch 095000-6593 common rail injector · OEM 23670-E0180, 23670-E0181, 23670-E0182, 23670-E0183, 23670-E0184, 23670-E0185, VH23670E0180, VH23670E0181, VH23670E0182, 095000-6593, 095000-6590, 095000-6591, 095000-6592 · Application Hino J05E / J08E (5.1L / 7.7L)
OE REFERENCE23670-E0180, 23670-E0181, 23670-E0182, 23670-E0183, 23670-E0184, 23670-E0185, VH23670E0180, VH23670E0181, VH23670E0182, 095000-6593, 095000-6590, 095000-6591, 095000-6592
CONTROL VALVEPlate 10# / Denso G2 Valve Plate
NOZZLEDLLA155P868
RAIL PRESSURE1800 bar
EMISSIONEPA Tier 3 / EU Stage IIIA
WARRANTY12 Months
01

Product Overview

WORKSHOP NOTICEECU Calibration / IMA Coding Required

This injector requires 6-8 digit calibration code programming (IMA / QR code) into the vehicle ECU (using Bosch KTS, Lexia/Diagbox or equivalent diagnostic equipment) following replacement to balance cylinder fuel delivery and prevent DTC P0300 misfire codes.

The DENSO 095000-6593 is an authentic original-equipment G2 common rail diesel fuel injector engineered specifically for Hino J08E (6-cylinder, 7.7-liter, 197-209 kW / 264-280 hp) turbocharged electronically controlled diesel engines. Meeting EPA Tier 3 and EU Stage IIIA non-road industrial emissions standards, this injector is the primary combustion component deployed across Kobelco SK330-8, SK350-8, SK350LC-8, and SK380D-8 heavy hydraulic crawler excavators and Hino 500 Series Ranger heavy commercial trucks. Operating at rail pressures up to 1800 bar (26,100 psi) supplied by Denso HP3/HP4 high-pressure fuel pumps, this injector incorporates a calibrated DLLA155P868 multi-hole nozzle (Denso part number 093400-8680) and a hardened Plate 10# electro-hydraulic spool control valve to achieve precise micro-pilot, main, and split post-injection cycles. Denso part number 095000-6593 supersedes previous production revisions 095000-6590, 095000-6591, and 095000-6592, and corresponds directly to Hino OEM references 23670-E0180 through 23670-E0185 and Kobelco construction machinery reference VH23670E0180.

Before You Order

CRITICAL WORKSHOP NOTICE: Always photograph or manually record the 30-digit Denso QR Compensation Code laser-etched onto the injector solenoid cap BEFORE installation. Once the injector is seated in the cylinder head, this calibration code cannot be read. Denso 095000-6593 (Hino OEM 23670-E0180 / Kobelco VH23670E0180) is the flagship electro-hydraulic G2 common rail injector powering Hino J08E (7.7L 6-cylinder) Tier 3 / Stage IIIA diesel engines in Kobelco SK330-8, SK350-8, and SK380D-8 hydraulic excavators. Tighten the injector hold-down clamp bolt to 30 N·m (22 lb·ft) and the high-pressure fuel feed line nut to 30 N·m (22 lb·ft). Writing the 30-digit QR code into the engine ECM via Hino DX, Hino e-Doctor, or Kobelco diagnostic software is mandatory to avoid severe idle vibration, cylinder contribution imbalances, and black smoke under hydraulic load. CAUTION: Never mix 095000-6593 with 095000-6353 (Hino 23670-E0050) as nozzle flow ratings and injection delivery maps differ significantly.

Technical references: OEM service documentation, manufacturer catalogs, and field repair data.
02

Compatible Injectors

Primary
OEM Ref
Aftermarket
OE Nozzle
03

Vehicle & Engine Fitment

VehicleEngineYears
Kobelco SK330-8 / SK330LC-8 Crawler ExcavatorHino J05E / J08E (5.1L / 7.7L)2006-2016
Kobelco SK350-8 / SK350LC-8 Heavy ExcavatorHino J05E / J08E (5.1L / 7.7L)2006-2016
Kobelco SK380D-8 Mining Crawler ExcavatorHino J05E / J08E (5.1L / 7.7L)2007-2016
Hino 500 Series Ranger Heavy TruckHino J05E / J08E (5.1L / 7.7L)2006-2016
Hino 700 Series Heavy Commercial TruckHino J05E / J08E (5.1L / 7.7L)2006-2015
04

Technical Specifications

SpecificationValue
SKU095000-6593
BrandDENSO
TypeG2 Common Rail Fuel Injector
OE Number23670-E0180, 23670-E0181, 23670-E0182, VH23670E0180, 095000-6590
Injection SystemDenso Common Rail System (CRS ECD-U2 / G2)
Operating PressureCore Spec
Torque Spec30 N·m
Hold Down Torque30 N·m
Warranty12 Months
Emission StandardEPA Tier 3 / EU Stage IIIA
Engine FamilyHino J08E (7.7L 6-Cylinder)
Coding RequiredYes (Denso 30-Digit QR Compensation Code / Hino DX)
05

Installation Tips

Tools needed: Calibrated torque wrench (10-60 N·m range), Hino DX / Hino e-Doctor or Kobelco diagnostic scan tool with J2534 VCI, Denso QR code reader or high-resolution smartphone camera, Injector bore reamer and copper seat cleaning brush kit, Lint-free industrial cleaning swabs, Clean engine oil or assembly lubricant for O-rings, High-pressure fuel injection pipe socket (17 mm flare nut wrench), Compressed air line with rubber nozzle

06

Diagnostic Trouble Codes & Fault Protocols

Common diagnostic trouble codes (DTCs) triggered when this common rail injector experiences wear, circuit faults, or calibration drift:

P0087Critical

Fuel Rail / System Pressure Too Low

Excessive internal backleak from worn control valve seats drops common rail pressure below target under engine load.

P0201 - P0208High

Injector Circuit Malfunction / Open Circuit

Solenoid coil resistance drift (0.2-0.5 Ω) or piezo stack degradation triggers driver stage shutdown on affected cylinders.

P0300 / P0301+High

Cylinder Misfire & Balancing Deviation

Carbon-clogged nozzle spray holes or missing IMA calibration causes uneven cylinder contribution. Recode ECM and verify washer seating.

P0088High

Fuel Rail / System Pressure Too High

Spill line backpressure or stuck metering valve prevents rail depressurization, creating overpressure risks under load.

Technical Diagnostic & Service Protocols

Authoritative field procedures, diagnostic testing thresholds, and service SOPs for this assembly.

Workshop Diagnostic Protocol

Common Rail Injector Back-Leak Testing Guide

Common rail injector backleak test protocol. Graduated cylinder setup, warm idle & cranking limits in mL/min, control valve wear & P0087 diagnosis.

Read Technical Protocol
COMMON RAIL DIESEL WORKSHOP SOP

Stuck Injector Removal & Carbon Cleaning SOP | FuelPartsDB

Comprehensive workshop SOP for stuck diesel injector removal, pneumatic vibro-puller extraction, carbon solvent softening, and seat reaming without damage.

Read Technical Protocol
ASSEMBLY & INSTALLATION PROTOCOL

Diesel Injector Torque Specs & TTY Angles Guide

Common rail diesel injector hold-down bolt torque specs, TTY angles & pipe unions. Covers Bosch, Detroit DD13, Cummins & VAG 2.0 TDI workshop data in Nm.

Read Technical Protocol